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粗糙度各向异性对润滑接触面摩擦的影响*
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国家自然科学基金项目(12202083);重庆市自然科学基金(博士后基金)项目(cstc2020jcyj-bshX0059)


Effects of Surface Roughness Anisotropy on Friction of Lubricated Contact Surfaces
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    摘要:

    齿轮、轴承、凸轮等重载接触副的性能受表面粗糙度的显著影响。高负载情况下的摩擦因数与润滑接触面粗糙度的各向异性相关。测量的表面粗糙度可以分解为一系列具有不同波长、幅值的正弦表面粗糙度,因此,考虑各向异性正弦表面粗糙度,构建粗糙表面点接触瞬态弹性流体动力润滑(TEHL)模型,提出基于多重网格算法的粗网格构造新方法,提高粗糙表面润滑问题求解的稳健性。研究表面粗糙度各向异性对高负载情况下摩擦因数的影响规律。结果表明,粗糙度的各向异性影响接触面压力、油膜厚度分布、粗糙度形变量,从而影响摩擦因数。提出一个组合函数来量化粗糙度各向异性对摩擦因数的影响,表明全膜润滑到混合润滑的过渡不仅与载荷、速度等工况参数相关,还与粗糙度各向异性相关。

    Abstract:

    Surface roughness has a significant effect on the contact properties of heavy loaded contact pairs like gears,bearings,cams,etc.The friction coefficient depends on the anisotropy of surface roughness under heavy-loading working conditions.Measured surface roughness can be decomposed into a series of sinusoidal waviness with different waviness and amplitude.Hence,a sinusoidal waviness was considered to simulate surface roughness and a transient elastohydrodynamically Lubricated (TEHL) point contact model was proposed.A robust multi-level method with innovative constructions of the coarse grid was developed to solve the convergence problem of rough surface lubrication contacts.Influence of surface roughness anisotropy on the friction coefficient was investigated.Simulation results reveal that the surface roughness anisotropy influences surface deformation through variations of the pressure as well as oil film thickness distributions,thereby affecting the friction coefficient.An empirical formula was proposed to quantify the effects of surface roughness anisotropy on the friction coefficient.It indicates that the transition from the full film to mixed lubrication not only depends on the working condition parameters like load and speed,but also depends on the surface roughness anisotropy.

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张园园,李元庆,黄培,付绍云.粗糙度各向异性对润滑接触面摩擦的影响*[J].润滑与密封,2023,48(3):120-127.
ZHANG Yuanyuan, LI Yuanqing, HUANG Pei, FU Shaoyun. Effects of Surface Roughness Anisotropy on Friction of Lubricated Contact Surfaces[J]. Lubrication Engineering,2023,48(3):120-127.

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  • 在线发布日期: 2023-03-17
  • 出版日期: 2023-03-15