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基于流固耦合的采油单螺杆泵容积效率求解方法*
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黑龙江省教育厅科学技术研究项目(12541098)


Solving Method of Volumetric Efficiency of Oil Production Single Progressive Cavity Pump Based on Fluid-structure Interaction
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    摘要:

    容积效率是采油单螺杆泵举升性能的重要技术指标,采用试验方式获取螺杆泵的容积效率是目前最常用的方法。为提高螺杆泵的设计效率,降低设计成本,提出采用单向流固耦合的数值仿真方法求解漏失量并计算容积效率。依据定转子之间的装配关系建立几何模型,计算不同压差条件下密封带处定子橡胶变形量,得到变形量随压差变化的规律。以现场试验条件作为仿真依据,采用单向流固耦合方法求解试验转速和泵压条件下螺杆泵的漏失量,进一步得到其容积效率。仿真计算结果与现场试验结果相一致,验证了采用单向流固耦合的数值仿真方法计算容积效率的有效性。通过这种仿真分析方法,可以在减少试验量的条件下,对螺杆泵结构参数进行优化设计,并对现场运行参数的匹配提供技术支撑。

    Abstract:

    Volumetric efficiency is an important technical index for the lifting performance of an oil production single progressive cavity pump(PCP).It is the most used method to obtain the volumetric efficiency by test.In order to improve the design efficiency and reduce the design cost of screw pump,a numerical simulation method of unidirectional fluid-structure interaction was proposed to solve the leakage and calculate the volumetric efficiency.According to the assembly relationship between stator and rotor,the geometric model was established,the stator rubber deformation at the sealing belt under different pressure difference was calculated,and the variation law of deformation with pressure difference was obtained.Taking the field test conditions as the simulation basis,the unidirectional fluid-structure interaction method was used to solve the leakage of PCP under the conditions of test speed and pump pressure,and its volumetric efficiency was further obtained.The simulation results are consistent with the field test results,which verified the effectiveness of using the numerical simulation method of unidirectional fluid-structure interaction to calculate the volumetric efficiency.Through this simulation analysis method,the structural parameters of a PCP can be optimized under the condition of reducing the amount of test,and the operation parameters can be provided.

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魏玉芬,赵丰德,韩国有,祖海英.基于流固耦合的采油单螺杆泵容积效率求解方法*[J].润滑与密封,2022,47(12):147-151.
WEI Yufen*, ZHAO Fengde, HAN Guoyou, ZU Haiying. Solving Method of Volumetric Efficiency of Oil Production Single Progressive Cavity Pump Based on Fluid-structure Interaction[J]. Lubrication Engineering,2022,47(12):147-151.

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  • 在线发布日期: 2023-01-12
  • 出版日期: 2022-12-15