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风电齿轮箱滑动轴承润滑性能及可靠性分析
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国家自然科学基金项目(52075146);中央引导地方科技发展资金项目(206Z1804G)


Analysis on Lubrication Performance and Reliability of Sliding Bearing of Wind Power Gearbox
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    摘要:

    风电齿轮箱采用滑动轴承代替滚动轴承是未来发展的主流趋势,然而由于复杂多变的服役工况,风机滑动轴承的润滑规律尚有待深入研究。为此,建立风电齿轮箱滑动轴承的润滑分析模型,仿真分析多种工况下滑动轴承的润滑状态,并拟合出滑动轴承的最小膜厚经验公式;结合润滑可靠性理论,基于最小膜厚公式建立润滑可靠性模型,并采用该模型研究风机在启动和停机工况下齿轮箱滑动轴承的润滑性能;提出一种风电齿轮箱滑动轴承的润滑可靠性分析方法,分析风电齿轮箱滑动轴承的润滑可靠性。结果表明:启动过程中滑动轴承的最小膜厚先快速增大,随后迅速下降直到稳定状态,而停机过程中最小膜厚则迅速降低;停机工况下滑动轴承的润滑失效时长要高于启动工况;外载荷方向对启动工况的润滑失效概率影响较大,对停机工况的影响较小。

    Abstract:

    The use of sliding bearings instead of rolling bearings in wind power gearboxes is the mainstream trend in future development.However,due to the complex and variable service conditions,the lubrication law of wind turbine sliding bearings is still needs further research.The lubrication analysis model of sliding bearings of wind power gearboxes was established,the lubrication state of sliding bearings under various working conditions was simulated and analyzed,and the empirical formula of the minimum film thickness of the sliding bearings was fitted.Combined with the lubrication reliability theory,the lubrication reliability model was established based on the minimum film thickness formula,and this model was used to study the lubrication performance of gearbox sliding bearings of fans under starting and stopping conditions of the fan.A lubrication reliability analysis method for sliding bearings of wind power gearbox was proposed,and the lubrication reliability of the gearbox sliding bearing was analyzed.The results show that the minimum film thickness of the bearing during the startup process increases rapidly at first,and then decreases rapidly until it is stable,while the minimum film thickness decreases rapidly during shutdown.The lubrication failure time of sliding bearing in shutdown condition is longer than that in start-up condition.The direction of external load has a significant impact on the probability of lubrication failure during start-up conditions,but has a relatively small impact on shutdown conditions.

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王洲,吴淼杰,陶友瑞.风电齿轮箱滑动轴承润滑性能及可靠性分析[J].润滑与密封,2024,49(9):171-177.
WANG Zhou, WU Miaojie, TAO Yourui. Analysis on Lubrication Performance and Reliability of Sliding Bearing of Wind Power Gearbox[J]. Lubrication Engineering,2024,49(9):171-177.

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  • 在线发布日期: 2024-09-26
  • 出版日期: 2024-09-15