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脉冲电沉积制备纳米晶钴-镍合金薄膜的摩擦学性能
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国家自然科学基金项目(51275176);珠江科技新星专项(2012J2200068)


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    摘要:

    采用直流电、单脉冲和双脉冲制备纳米晶钴-镍(Co Ni)合金薄膜。用原子力显微镜(AFM)和表面轮廓仪分析薄膜表面形貌与表面粗糙度,用MV 2T显微硬度计测试薄膜的硬度,用球盘式摩擦磨损试验机的评价Co Ni合金薄膜的摩擦磨损性能,用扫描电子显微镜分析Co Ni合金薄膜的摩擦磨损机制。研究发现,电沉积技术显著影响纳米Co Ni薄膜的表面形貌、硬度和摩擦磨损性能与机制。直流电制备的Co Ni合金薄膜柱状晶较粗,硬度较小,但其表面粗糙度较小;双脉冲制备的纳米Co Ni合金薄膜柱状晶较细,硬度最高,且表面粗糙度最小。双脉冲制备的纳米晶Co Ni合金薄膜的磨损率比直流电制备的降低了近一个数量级,直流电制备的Co Ni合金的磨损机制为严重黏着磨损和磨粒磨损,而双脉冲制备的Co Ni合金薄膜表现为轻微的疲劳磨损和磨粒磨损。

    Abstract:

    Nanocrystalline Co Ni alloy coatings were prepared by direct current(DC),unipolar and bipolar pulse electrodeposition techniques.The surface morphology and surface roughness of the coatings were characterized with atomic force microscope(AFM)and a surface profile measurement system.The microhardness was measured on a MV 2T Vickers microhardness tester.The friction and wear properties of the coatings wear evaluated using a ball on disc tribometer and their worn surfaces were studied by SEM to illustrate their wear mechanisms.The results show that the morphology,hardness and the tribological properties of the nanocrystalline Co Ni coatings are significantly affected by the electrodeposition techniques.DC electrodeposition results in the as prepared Co Ni coating having low surface roughness,low hardness,and the columnar crystal with big size.The Co Ni coating produced by the bipolar pulse electrodeposition exhibits the highest hardness,the smallest surface roughness,and the columnar crystals with the smallest size.The wear resistance of the Co Ni coating produced by the bipolar pulse electrodeposition is improved almost one order of magnitude when compared to the Co Ni coating produced by DC eletrodeposition.The coating produced by DC eletrodeposition exhibits the severely adhesive and abrasive wear during the sliding process.However the coating produced by bipolar pulse eletrodeposition exhibits the slightly fatigue and abrasive wear.

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苏峰华,刘灿森.脉冲电沉积制备纳米晶钴-镍合金薄膜的摩擦学性能[J].润滑与密封,2014,39(3):18-21.
.[J]. Lubrication Engineering,2014,39(3):18-21.

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  • 在线发布日期: 2014-11-25
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