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变截面密封圈弹流润滑数值计算
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Numerical Calculation of Elastohydrodynamic Lubrication for Variable Crosssection Seal Rings
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    摘要:

    变截面密封圈的密封面接触边界为波形曲线,油膜厚度在动密封面间的周向和轴向方向上都是变化的,目前的研究都没能更好地揭示出此类密封圈的动压润滑特性。建立能够反映截面随波形变化的三维模型,应用ANSYS软件APDL语言编写变截面密封圈弹流润滑数值计算程序,实现润滑方程与弹性变形方程的迭代求解,得到变截面密封圈油膜压力和油膜厚度的三维分布,以及油膜厚度分布规律与润滑边曲线之间的关系;研究初始压缩率对油膜厚度和分布的影响。结果表明,变截面动密封油膜厚度在密封面曲线波峰处油膜最厚,在波谷处最薄;变截面密封圈的密封面与轴之间非全膜润滑,油膜破裂多发生在轴向外边界和润滑曲线的波谷处;初始装配压缩率对动密封油膜厚度及分布影响较大,初始压缩率过大或过小,都会导致密封效果变差。

    Abstract:

    Variable crosssection ring sealing surface contact boundary is waveform curve,oil film thickness between dynamic sealing surface at circumferential and axial is changing,the existing research is failed to better reveal the dynamic characteristics of this kind of sealing ring lubrication.The three dimensional(3D) model was established which mapped changing of crosssection along with the waveform.The variable crosssection seal ring elastohydrodynamic lubrication(EHL)numerical calculation program was written based on ANSYS software APDL language,and the iterative solution between the lubrication equation and the elastic deformation equation was realized.The 3D distribution of oil film pressure and oil film thickness,as well as the relationship between the distribution law of oil film thickness and the side curve of lubricating oil film were obtained.The influence of initial compression ratio on the oil film thickness and distribution was researched.The results show that the thickest oil film of the dynamic seal appears in the sealing surface wave peak,and the thinnest oil film appears in the sealing surface wave trough.It is not full film lubrication between the sealing surface of crosssection ring sealing with the axis,and oil film rupture tends to occur more at the axial outer boundary and the wave trough of lubricating curve.The initial assembly compression ratio has quite large influence on the oil film thickness and distribution of the dynamic seal,too large or too small initial assembly compression ratio will result in poor sealing effect.

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祝娟,邹龙庆.变截面密封圈弹流润滑数值计算[J].润滑与密封,2016,41(6):98-101.
ZHU Juan, ZOU Longqing. Numerical Calculation of Elastohydrodynamic Lubrication for Variable Crosssection Seal Rings[J]. Lubrication Engineering,2016,41(6):98-101.

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  • 在线发布日期: 2016-07-07
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