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铜/铬青铜摩擦副磨损表面形貌与电弧的相互作用关系
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国家自然科学基金项目(51375147);国家自然科学基金青年基金项目(51405134);河南省自然科学基金项目(162300410091).


Interaction Between Worn Surface Morphology of Cu/QCr0.5 Friction Pair and Arc under Electric Current
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    摘要:

    为探究载流摩擦磨损过程中摩擦副磨损表面形貌与电弧的相互作用关系,在HST100高速载流摩擦磨损试验机上以铜/铬青铜为摩擦副进行载流摩擦磨损试验。用三维形貌仪测量磨损表面粗糙度,并通过扫描电子显微镜分析试验后销试样表面形貌。结果表明:起始表面粗糙度在磨损初期对电弧能量、摩擦因数有影响,在磨损中后期其影响并不显著;表面粗糙度与燃弧率有一定的正相关性,表面粗糙度较大时,燃弧率与电弧能量较大,表面粗糙度降低,燃弧率与电弧能量也随之降低;质量磨损率呈现“U”形变化,摩擦因数则先降低后升高;磨损初期,磨损机制主要是黏着磨损,没有明显的电弧侵蚀作用,磨损中后期,电弧侵蚀越发严重,出现电弧烧蚀坑,并造成熔融堆积。

    Abstract:

    In order to investigate the interaction between the worn surface morphology of friction pair and arc in the process of currentcarrying friction and wear,the tests were carried out on the HST100 high speed currentcarrying friction and wear tester using Cu/QCr 05 as friction pairs.The worn surface roughness was measured by a 3D profilometer and the surface morphologiesy of the pin samples were analyzed by scanning electron microscopy.The results show that the initial surface roughness has an influence the arc energy and friction coefficient at primary stage of wear,but it has not significant influence in the mid and late stage of wear.The change of surface roughness is related to the arc rate and arc energy,large surface roughness will result in large arc rate and arc energy,and arc rate and arc energy will decrease along with the decrease of surface roughness.In the process of friction and wear,the change of wear rate presents ‘U’ shape while friction coefficient experiences the process of descending first and then ascending.The arc erosion is not obvious at primary stage of wear and the wear mechanism is mainly adhesion wear,but in the mid and late stage of wear,arc erosion is increasingly serious,resulting in arc ablation craters and fused deposition.

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牛一旭,上官宝,张永振,杨正海,宋晨飞,杜三明.铜/铬青铜摩擦副磨损表面形貌与电弧的相互作用关系[J].润滑与密封,2017,42(9):57-60.
. Interaction Between Worn Surface Morphology of Cu/QCr0.5 Friction Pair and Arc under Electric Current[J]. Lubrication Engineering,2017,42(9):57-60.

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  • 在线发布日期: 2018-03-12
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