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基于摩擦学和结构动力学的内燃机曲轴结构可靠性研究
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国家自然科学基金项目(51505482); 中国民航局科技计划资助项目(MHRD20160106);中央高校基本科研基金项目(3122015C015); 中国民航大学科研启动基金项目(2014QD02S).


Research on Reliability of Crankshaft in Internal Combustion EngineBased on Tribology and Structural Dynamics
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    摘要:

    为研究内燃机曲轴的应力大小对曲轴的可靠性设计的影响,以某直列6缸内燃机曲轴-轴承耦合系统为研究对象,采用有限元技术建立曲轴和轴承有限元模型,基于结构动力学、摩擦学、模态缩减理论构建曲轴-轴承系统动力学模型,综合考虑曲轴、轴承工作过程中的结构弹性变形,建立内燃机曲轴-轴承弹性流体动力润滑分析模型,对比分析不同负荷特征、轴承间隙下曲轴的应力、扭转角。研究结果表明:随着负荷的减小,扭转峰值减小,但扭转峰值出现时刻滞后;曲轴的第2、3、4曲柄销位置的各个转角扭转对应力贡献度大于弯曲的贡献度,第6曲柄销在爆发压力时刻弯曲引起的最大应力大于扭转引起的应力,但扭转引起的应力波动次数大于弯曲引起的应力波动;当轴承间隙减小时,对应某些转角下扭转角增加,扭转引起的应力增加。

    Abstract:

    In order to study the influence of stress distribution of the crankshaft system on the crankshaft design and reliability,the crankshaft system of a six inline cylinder engine was researched,the finite element model was established by finite element analysis software,and the coupling relationship of crankshaftbearing was established by EHD.Combined with dynamics,tribology,modal reduction method,dynamic response of the crankshaft and stress was analyzed.The stress,torsion angle analysis of the crankshaft under different load characteristics was compared based on different speed.The results show that with the decrease of load,the torsional angle is decreased,and it happens at later time.The stress caused by torsion is greater than that caused by bending for the second,the third and the fourth crankpin at different crank angle.The maximum stress of the sixth crankpin at the breakout pressure caused by bending is greater than that caused by torsion,but the fluctuation of the stress caused by torsion is larger than that caused by bending.When the shaft gap is decreased,the torsion angle is increased,the stress caused by torsion is increased.

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何振鹏,谢海超,徐唐进,朱志琪,王雅文,何锐,杜超平,李金兰.基于摩擦学和结构动力学的内燃机曲轴结构可靠性研究[J].润滑与密封,2017,42(10):35-42.
. Research on Reliability of Crankshaft in Internal Combustion EngineBased on Tribology and Structural Dynamics[J]. Lubrication Engineering,2017,42(10):35-42.

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  • 在线发布日期: 2018-03-21
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