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复合织构化压裂泵柱塞密封副动压润滑性能仿真研究
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国家自然科学基金项目(51505397;51775463).


Simulation Analysis on Hydrodynamic Lubrication Performance of Fracturing Pumper Plunger Seal with Compound Texture
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    摘要:

    为改善压裂泵柱塞密封副的摩擦磨损性能,在压裂泵柱塞密封副表面建立不同的复合表面织构(不同复合织构类型、不同分布方式、不同截面形状等),并在结合柱塞密封副几何结构特征、压力边界条件及雷诺方程的基础上,建立织构化柱塞密封副动压润滑理论模型,采用有限差分对雷诺方程进行求解,仿真分析复合织构对柱塞密封副动压润滑性能的影响规律。数值仿真研究结果表明:复合织构对动压润滑性能的影响与外织构深度有密切关系;内织构为凹坑或凸起,以及内织构为不同截面形状的复合织构,主要是通过影响织构平均深度与摩擦副间隙的大小关系,而对复合织构的动压润滑性能造成不同的影响规律;内织构分布于外织构右侧(润滑介质入口一侧)对复合织构动压润滑性能的提升最大。

    Abstract:

    The friction and wear properties of fracturing pump plunger seal are the main factors that affect its working performance and service life,and biomimetic texture has been proven to improve textured surface lubrication and tribological properties.In order to improve the friction and wear properties of the fracturing pump plunger seal pair,different composite surface textures (different composite texture types,different distribution patterns,different crosssectional shapes) were established on the surface of the fracturing pump plunger seal.On the basis of the geometrical structure characteristics,pressure boundary conditions and Reynolds equation,the theoretical model of the hydrodynamic lubrication of textured fracturing pumper plunger seal was established,the influence of compound texture on the hydrodynamic lubrication performance of plunger seal was analyzed.Numerical simulation results show that compared with single texture,the further influence of compound texture on hydrodynamic lubrication is closely related to the external texture depth.For the compound textures that the inner texture is pit or bump and the crosssection has different shape,they mainly affects the relationship between the average texture depth and the clearance of the friction pair,thus resulting in different effects of hydrodynamic lubrication performance.When the inner texture is distributed on the right side of the external texture(the inlet side of the lubrication media),the hydrodynamic lubrication performance of compound texture is greatly improved.

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王国荣,廖文玲,赵明建.复合织构化压裂泵柱塞密封副动压润滑性能仿真研究[J].润滑与密封,2019,44(1):20-30.
. Simulation Analysis on Hydrodynamic Lubrication Performance of Fracturing Pumper Plunger Seal with Compound Texture[J]. Lubrication Engineering,2019,44(1):20-30.

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  • 在线发布日期: 2019-07-04
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