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SPS温度对含铜包覆石墨铜基粉末冶金材料性能的影响
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国家自然科学基金项目(U1730130);河南省自然科学基金项目(162300410091).


Effects of SPS Temperature on the Properties of Cubased Powder Metallurgy Friction Material Containing Cucoated Graphite Particles
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    摘要:

    以铜包覆石墨颗粒为润滑组元,采用放电等离子烧结(SPS)法分别在700、740、780、820、860 ℃的烧结温度条件下制备了5种铜基粉末冶金摩擦材料,并分别在上述5种温度下分别单独对铜包覆石墨颗粒进行烧结。通过对材料的力学性能、不同制动摩擦条件下的摩擦磨损性能和内部组织的测试分析,研究烧结温度对石墨与基体之间界面结合性和材料摩擦磨损性能的影响,并确定较佳的烧结温度。结果表明:随着烧结温度的升高,材料中铁颗粒与铜基体间界面固溶度增强,但温度过高也会造成石墨表面铜包覆层完整性下降而不利于石墨与基体间的界面结合;随着制动初速度的升高,5种烧结温度下所得材料的平均摩擦因数和磨损率均呈现出先明显下降而后又变化较小的特点;当制动初速度为100和150 km/h,在700和740 ℃烧结温度下所得2种材料的摩擦因数和磨损率明显高于其他3种材料;当制动初速度高于150 km/h,除860 ℃烧结温度下所得材料的摩擦因数明显偏低外,其他4种材料的摩擦因数相差不大,并且该条件下5种材料的磨损率间差异均较小;烧结温度为780 ℃时,所得材料具有较好的力学性能和摩擦磨损性能。

    Abstract:

    By using Cucoated graphite particles as the lubricant and the spark plasma sintering method (SPS),five Cubased powder metallurgy friction materials were prepared under the sintering temperatures of 700 ℃,740 ℃,780 ℃,820 ℃ and 860 ℃.The Cucoated graphite particles were also sintered alone under above five temperatures.The mechanical properties,friction and wear properties under different braking conditions and microstructures of the materials were tested,the effects of sintering temperature on the interfacial bonding between the graphite and matrix,friction and wear properties of the materials were studied,and the optimal sintering temperature was got.The results show that with the increase of the sintering temperature,the interficial solid solubility between the Fe particles and matrix is enhanced,but excessively elevating sintering temperature may destroy the integrity of the Cucoating on the graphite surface,and reduce the interficial bonding between the graphite and matrix.With the increase of initial braking speed,the average friction coefficients and wear rates of the materials at different sintering temperatures show a obvious decrease at first and then a small change.When the initial braking speeds are 100 km/h and 150 km/h,the friction coefficients and wear rates of the two materials at sintering temperatures of 700 ℃ and 740 ℃ are obviously higher than those of the other three materials.When the initial braking speed is higher than 150 km/h,except that the material at sintering temperature of 860 ℃ has obviously low friction coefficient,the other four materials have the similar friction coefficients,and the five materials have little difference on wear rates under the same test conditon.The material at sintering temperature of 780 ℃ has good mechanic,friction and wear properties.

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张鑫,张永振,杜三明,杨正海. SPS温度对含铜包覆石墨铜基粉末冶金材料性能的影响[J].润滑与密封,2019,44(3):1-7.
. Effects of SPS Temperature on the Properties of Cubased Powder Metallurgy Friction Material Containing Cucoated Graphite Particles[J]. Lubrication Engineering,2019,44(3):1-7.

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  • 在线发布日期: 2019-07-04
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