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刚玉砂轮外圆磨削微观热流体动压效应分析
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国家自然科学基金项目(51575289;51705270);山东省自然科学基金培养基金项目(2016ZRB01AJX).


Analysis of Micro-thermal Fluid Hydrodynamic Effect during External Grinding of Corundum Grinding Wheel
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    摘要:

    为了研究陶瓷刚玉砂轮外圆磨削轴承钢(GCr15)时的流体动压效应,基于弹性流体动力润滑理论,建立稳态微观热弹流砂轮模型;对比分析等温条件下陶瓷刚玉磨料、金刚石磨料、CBN磨料的流体动压效应,分析热效应以及粗糙度幅值和波长对乳化液润滑时流体动压效应的影响。结果表明:陶瓷刚玉磨料砂轮相比于其他磨料砂轮的整体压力最小,整体膜厚最大;磨削过程中热效应的影响不可忽略,考虑热效应的影响时,磨削区压力和膜厚减小;随着粗糙度幅值的增大,压力增大,膜厚减小;粗糙度的波长主要和粗糙峰的疏密程度有关,对流体动压力和膜厚的影响较小。

    Abstract:

    A steadystate microscopic thermoelastic grinding wheel model was established to study the hydrodynamic effect of ceramic corundum grinding wheel cylindrical grinding bearing steel(GCr15)based on elastic fluid dynamic lubrication theory.The hydrodynamic effects of ceramic corundum abrasive,diamond abrasive and CBN abrasive under isothermal conditions were compared and analyzed.The effects of thermal effects and the effects of roughness amplitude and wavelength on the hydrodynamic effect of emulsion lubrication were analyzed.The results show that,compared with other grinding wheels,the overall pressure of ceramic corundum grinding wheel is the smallest and the overall film thickness is the largest.The effect of thermal effect in grinding process can not be ignored,when considering the thermal effect,the pressure and film thickness in the grinding zone are reduced.As the roughness amplitude increases,the pressure is increased and the film thickness is decreased.The wavelength of roughness is mainly related to the density of the rough peak,which has little effect on the hydrodynamic pressure and film thickness.

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宋晓萍,王优强,谢奕浓,赵晶晶.刚玉砂轮外圆磨削微观热流体动压效应分析[J].润滑与密封,2019,44(7):57-62.
. Analysis of Micro-thermal Fluid Hydrodynamic Effect during External Grinding of Corundum Grinding Wheel[J]. Lubrication Engineering,2019,44(7):57-62.

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  • 在线发布日期: 2020-03-12
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