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液体静压主轴热态特性多物理场耦合仿真与实验研究
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国家自然科学基金项目(51305413);国家科技重大专项(2017ZX04022001-201);中物院超精密加工技术重点实验室基金项目(2D17002).


Multiphysical Field Coupling Simulation and Experimental Study on Thermal Characteristics of Hydrostatic Spindle
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    摘要:

    液体静压主轴在加工过程中受热源影响发生热变形,会影响机床加工精度。针对一种超精密卧式辊筒加工机床的液体静压主轴,建立主轴生热与散热的理论模型,采用有限体积法与有限单元法建立主轴的流-热-固耦合仿真模型,考虑油膜区域散热条件,分析主轴工作到稳态下的温度场以及产生的轴向热误差,并通过试验验证仿真模型的正确性和准确性。应用该模型分析主轴转速、供油压力、液压油黏度、油膜间隙以及轴向封油边长度对主轴温升的影响。结果表明,主轴温升随主轴转速、液压油黏度、封油边长度的增大而增大,随供油压力、油膜间隙的增大而减小。因此,在满足主轴性能的前提下,使用较低的主轴转速、较大的供油压力,选择小黏度的液压油、较大的油膜间隙以及较短的封油边长度可以有效地降低主轴的温升。

    Abstract:

    The thermal deformation of the hydrostatic spindle is affected by the heat source during the machining process,which will affect the machining accuracy of the machine.A theoretical model of heat generation and heat dissipation of the spindle of an ultraprecision horizontal roller machine tool was established.A fluidthermalsolid coupling simulation model of the spindle was established by the finite volume method and the finite element method.The temperature field and the axial thermal error of the spindle were analyzed by considering the heat dissipation conditions in oil film area.The correctness and accuracy of the simulation model was verified by experiments.This model was used to analyze the influence of spindle speed,oil supply pressure,hydraulic oil viscosity,oil film clearance and length of sealing edge on spindle temperature rise.The results show that the temperature rise of spindle rise is increased with the increase of spindle speed,hydraulic oil viscosity and oil sealing edge length,and decreased with the increase of oil supply pressure and oil film clearance.Therefore,on the premise of meeting the performance of the spindle,the temperature rise of the spindle can be effectively reduced by using lower spindle speed,higher oil supply pressure,lower viscosity hydraulic oil,larger oil film clearance and shorter sealing edge length.

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尹承真,张连新,王宝瑞,阳红,李祥,管允劼.液体静压主轴热态特性多物理场耦合仿真与实验研究[J].润滑与密封,2019,44(9):126-135.
. Multiphysical Field Coupling Simulation and Experimental Study on Thermal Characteristics of Hydrostatic Spindle[J]. Lubrication Engineering,2019,44(9):126-135.

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  • 在线发布日期: 2020-03-12
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