欢迎访问润滑与密封官方网站!

咨询热线:020-32385313 32385312 RSS EMAIL-ALERT
大功率密度柴油机主轴承混合润滑分析
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家自然科学基金项目(51275487).


Mixed Lubrication Analysis of Main Bearings of High PowerDensity Diesel Engine
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对某型柴油机功率提升后主轴承润滑性能出现恶化的现象,计及表面形貌和弹性变形等因素影响,建立12V150柴油机主轴承润滑分析模型。运用弹性流体润滑、轴承动力学及GreenwoodTripp微凸峰接触理论,分析功率提升后的主轴承润滑性能,提出需要改进的参数。分析表明:主轴承润滑性能变差的原因主要是功率提升后,曲轴和主轴承承受载荷加剧,油膜压力增加,引起轴颈弯曲或倾斜,导致主轴最小油膜度减小。研究曲轴平衡率、轴承宽度和润滑油黏度等参数对主轴承润滑性能的影响,提出了将曲轴平衡率由70%增大至90%,轴承宽度由46 mm增大至48 mm,并合理增加润滑油黏度的改进方案。结果表明:曲轴平衡率能有效地减小主轴颈倾斜角度,而轴承宽度和润滑油黏度对轴颈倾斜几乎没有影响;改进后主轴承最小油膜厚度提升了16.08%,峰值粗糙接触压力减小了37.11%,平均摩擦损失总功减小了13.08%。

    Abstract:

    In view of the deterioration of the lubrication performance of the main bearing of a diesel engine after power boosting,by taking the surface profile and elastic deformation into account,the lubrication analysis model of the main bearing of 12V150 diesel engine was established.Based on elastohydrodynamic lubrication(EHD),bearing dynamic and GreenwoodTripp asperity contact theory,the lubrication performance of the main bearing after power boosting was analyzed and the parameters that need to be improved are proposed.It is found that the main reason for the poor lubrication performance of the main bearing is that after the power of the diesel engine is increased,the load on the crankshaft and the main bearing is intensified,and the oil film pressure is increased,which causes the journal to bend or tilt and results in the decrease of minimum oil film thickness of the main shaft.The influences of crankshaft balance rate,bearing width and lubricating oil viscosity on bearing lubrication performance were studied,an improved scheme is put forward to increase the crankshaft balance ratio from 70% to 90%,the bearing width from 46 mm to 48 mm,and increase the lubricating oil viscosity reasonably.The results show that the crankshaft balance rate can effectively reduce the journal misalignment,while the bearing width and lubricating oil have little effect on the journal misalignment.After the structural improvement,the minimum oil film thickness of the bearing is increased by 16.08%,the peak contact pressure is decreased by 37.11%,and the average friction loss power is decreased by 13.08%.

    参考文献
    相似文献
    引证文献
引用本文

章朝栋,赵俊生,李涵,白金霖,李正文.大功率密度柴油机主轴承混合润滑分析[J].润滑与密封,2020,45(1):67-73.
. Mixed Lubrication Analysis of Main Bearings of High PowerDensity Diesel Engine[J]. Lubrication Engineering,2020,45(1):67-73.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2020-04-23
  • 出版日期: