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滚动直线导轨表面处理及其锈蚀试验研究
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国家自然科学基金项目(51805175);福建省自然科学基金项目(2018J05146);华侨大学制造工程研究院开放基金项目(2018IME-001);中国博士后科学基金项目(2019M652231);漳州职业技术学院博士科研启动基金项目(ZZYB2001).


Surface Preparations and Corrosion Experiments for Rolling Linear Guide
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    摘要:

    为分析滚动直线导轨在腐蚀工况环境中的锈蚀特性和规律,对滚动直线导轨进行加速锈蚀试验,利用SEM和EDS分析表征其锈蚀特性;并利用镀锌、镀铬、磷化和PMC(PTFE+MoS2+石墨)对滚动直线导轨进行表面处理,将未表面处理的导轨与该4种表面处理后的直线导轨进行中性盐雾试验,通过失重法分析滚动直线导轨的锈蚀速率。结果表明:滚动直线导轨锈蚀过程中依次出现了白斑、灰斑、黑斑和红锈,锈蚀产物由最初的β-FeOOH和γ-FeOOH,最终转变为Fe2O3;不同表面特征的滚动直线导轨锈蚀曲线遵循指数函数规律,锈蚀速率由大到小依次是未处理、磷化、镀锌、PMC、镀铬;表面处理后的滚动直线导轨在滚道处更易于首先被腐蚀介质侵蚀,因此导轨滚道的表面处理和防护尤为重要。

    Abstract:

    In order to analyze the corrosion characteristics and rule of rolling linear guides under corrosive conditions,accelerated corrosion tests were carried out on rolling linear guides,and their corrosion characteristics were characterized by SEM and EDS analysis.The surface treatment of rolling linear guides was employed by galvanizing,chromium plating,phosphating and PMC(PTFE+MoS2+graphite).Salt spray tests were carried out on the untreated guides and the four kinds of surface treated linear guides.The corrosion rates of rolling linear guides were analyzed by weight loss method.The results show that white spot,grey spot,black spot and red rust appear successively in the corrosion process of rolling linear guide.The corrosion products of rolling linear guides change from initial β-FeOOH and γ-FeOOH to Fe2O3 finally.The corrosion curves of rolling linear guides with different surface types follow the law of exponential function.The corrosion rates are untreated,phosphating,galvanizing,PMC and chromium plating in order respectively.The rolling linear guide after surface treatment is easier to be corroded by corrosive medium at the raceway first,and therefore,the surface treatment and protection of the raceway is particularly important

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吴海勇,林清容,陈志雄.滚动直线导轨表面处理及其锈蚀试验研究[J].润滑与密封,2020,45(2):119-124.
. Surface Preparations and Corrosion Experiments for Rolling Linear Guide[J]. Lubrication Engineering,2020,45(2):119-124.

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  • 在线发布日期: 2020-04-23
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