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烟炱对电接触磨损的影响
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国家自然科学基金项目(U1730131);四川省青年科技创新研究团队项目(2017TD0017)


Influence of Soot on Electrical Contact Wear
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    摘要:

    选用常见的铜作为电接触材料,将烟炱溶液喷洒于试样表面,进行不同载荷下的电接触微动试验,用3D形貌仪和SEM对磨痕形貌进行分析。结果表明:载荷对材料的电接触性能影响显著,接触电阻与法向载荷成反比,即增加载荷可改善摩擦副的电接触性能;接触区域的有效导电面积是有限的,故载荷达到某一值后,随着载荷的增加,接触电阻不再有明显的下降趋势;小载荷下,烟炱的加入恶化了摩擦副的电接触性能,随着载荷的增加,这种恶化作用逐渐减小;摩擦因数随着载荷的增加而降低,载荷较低时(2~6 N),摩擦因数曲线可见明显的上升期、跑合期、下降期、稳定期;而载荷较高时(8~10 N),只有上升期和稳定期;大载荷下,触头接触区域匹配良好,摩擦副表面迅速达到了平衡点,摩擦因数较稳定。在电化学的作用下烟炱颗粒在摩擦副表面形成固体膜,起到减摩抗磨的作用。

    Abstract:

    The surface of the copper sample was sprayed with a soot solution, and the electrical contact fretting test of copper under different loads was carried out in the selfdeveloped experimental equipment.The wear marks were analyzed by 3D shape spectroscopy and SEM.The results show that the load has a significant effect on the electrical contact properties of the material.Contact resistance is inversely proportional to normal load, that is, increasing the load can improve the electrical contact performance of the friction pair.The effective conductive area is limited in the contact area, so that the contact resistance no longer decreases as the load increases when the load reaches a certain value.Under small loads, the addition of soot deteriorates the electrical contact performance of the friction pair.As the load increases, this deterioration gradually decreases.The friction coefficient is decreased with the increase of the load.When the load is low (from 2 N to 6 N), the friction coefficient curve shows obvious rising period, running period, falling period and stable period.However, there is only rising period and stable period when the load is high (from 8 N to 10 N).Under large load, the contact area is well matched, and the friction pair surface quickly reaches the equilibrium point, so the friction coefficient is relatively stable.Under the action of electrochemistry, the soot particles form a solid film on the surface of the friction pair, which acts to reduce friction and wear.

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王朋关,曹中清,陈海超,蔡振兵.烟炱对电接触磨损的影响[J].润滑与密封,2020,45(2):23-29.
. Influence of Soot on Electrical Contact Wear[J]. Lubrication Engineering,2020,45(2):23-29.

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  • 在线发布日期: 2020-04-23
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