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基于断裂力学的DAS组合密封圈疲劳寿命预测
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Fatigue Life Prediction of DAS Combined Seals Based on Fracture Mechanics
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    摘要:

    基于断裂力学理论,推导撕裂能与疲劳裂纹扩展速率间的函数关系式,将复杂的多方向应力转化为单轴等效应力,建立丁腈橡胶疲劳寿命预测模型。选用MooneyRivlin本构模型来表征丁腈橡胶超弹性力学行为,在简化DAS组合密封圈结构后建立有限元模型,并通过计算应力分布确定危险单元位置。通过拟合拉伸试验数据得出应力应变关系,采用数值分析方法计算撕裂能变化量,并预测裂纹萌生位置与疲劳寿命。结果表明,DAS组合密封圈的危险单元位置在密封圈接近右侧密封槽倒角处。仿真软件预测的危险单元位置和疲劳寿命与理论计算结果一致,验证理论计算结果的正确性。

    Abstract:

    Based on the theory of fracture mechanics,the functional relationship between tear energy and fatigue crack growth rate was derived.By transforming the complex multidirectional stress into uniaxial equivalent stress,the fatigue life prediction model of nitrile rubber was established.The MooneyRivlin constitutive model was used to characterize the superelastic behavior of nitrile rubber,and a finite element model was established after simplifying the structure of the DAS combined seal.The location of the dangerous sections was determined based on the stress calculation results.The stressstrain relationship of nitrile rubber was obtained by fitting the tensile test data,the change of tear energy was calculated by numerical analysis method,and the crack initiation position and fatigue life were predicted.It is found that dangerous section position of the DAS combined seal is near the chamfer of the right seal groove.The position and fatigue life of the dangerous sections predicted by the simulation software are consistent with the theoretical calculation results,which verifies the correctness of the theoretical calculation results.

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裴硕,林天豪,王世杰.基于断裂力学的DAS组合密封圈疲劳寿命预测[J].润滑与密封,2020,45(5):119-123.
. Fatigue Life Prediction of DAS Combined Seals Based on Fracture Mechanics[J]. Lubrication Engineering,2020,45(5):119-123.

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  • 在线发布日期: 2020-12-15
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