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大功率柴油机曲轴平衡率对主轴承润滑特性的影响
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内燃机可靠性国家重点实验室开放基金项目(SKLER-201903).


Effect of Crankshaft Balance Rate on Lubrication Characteristics of Main Bearing of High Power Diesel Engine
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    摘要:

    基于弹性流体动力润滑、轴承动力学及平衡率计算理论,计入轴颈与轴瓦表面粗糙度、曲轴与轴承座弹性变形的影响,针对某大功率柴油机的曲轴系统,建立12缸V150柴油机主轴承的润滑分析计算模型,对12平衡重曲轴在不同平衡率下各主轴承的润滑性能进行分析,考虑轴承宽度、轴承间隙和供油压力等参数对平衡性较好的曲轴进行优化。结果表明:随平衡率的增加,最小油膜厚度先增加后减小,最大油膜压力和平均摩擦损失总功先减小后增大,平衡率80%的曲轴润滑性能较好,但主轴承MB5、MB6、MB7的最小油膜厚度均小于1 μm;对其优化后各主轴承润滑性能均满足要求,且润滑性最差的主轴承MB7的最小油膜厚度增加19.7%,最大油膜压力减小11.8%。

    Abstract:

    Based on the theory of elastic hydrodynamic lubrication,bearing dynamics and balance ratio calculation,taking into account the effects of the surface roughness of the journal and the bearing shell,the elastic deformation of the crankshaft and the bearing housing,a lubrication analysis and calculation model for the main bearing of 12 cylinder V150 diesel engine was established for the crankshaft system of a highpower diesel engine.The lubrication performance of each main bearing of the 12 balance weight crankshaft at different balance rates was analyzed,and considering the parameters of bearing width,bearing clearance and oil supply pressure,the crankshaft with better balance was optimized.The results show that with the increase of equilibrium rate,the minimum oil film thickness is increased first and then decreased,the maximum oil film pressure and average friction loss are decreased first and then increased,and the crankshaft with balance rate of 80% has better lubrication performance.But the minimum oil film thickness of main bearings MB5,MB6 and MB7 is less than 1μm.After optimization,the lubrication performance of each main bearing meets the requirements,the minimum oil film thickness of the main bearing MB7 with the worst lubrication is increased by 19.7%,and the maximum oil film pressure is decreased by 11.8%.

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章朝栋,赵俊生,朱桂香.大功率柴油机曲轴平衡率对主轴承润滑特性的影响[J].润滑与密封,2020,45(4):69-75.
. Effect of Crankshaft Balance Rate on Lubrication Characteristics of Main Bearing of High Power Diesel Engine[J]. Lubrication Engineering,2020,45(4):69-75.

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  • 在线发布日期: 2020-09-01
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