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平衡率对柴油机曲轴轴承润滑与振动特性的影响
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内燃机可靠性国家重点实验室开放基金项目(SKLER-201903)


Effects of Balance Rate on Bearing Lubrication and Vibration Characteristics of Diesel Engine Crankshaft
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    摘要:

    在柴油机强化设计过程中,曲轴的不平衡惯性力会引起轴颈倾斜加剧,因此研究平衡率对曲轴振动和主轴承、连杆轴承润滑特性的影响尤为必要。基于含机油填充率的平均Reynolds方程、GreenwoodTripp粗糙接触和平衡率计算理论,计入表面粗糙度和弹性变形等因素的影响,以12V150柴油机为例分析不同平衡率对曲轴润滑与振动特性的影响。结果表明:在一个工作循环内,随着平衡率的增加,主轴承和连杆轴承的最小油膜厚度在大部分时间内均有所增加,最大油膜压力和摩擦损失功在大部分时间内均有所减小,而主轴颈和连杆轴颈水平弯曲振动和自由端扭转振动在大部分时间内整体减小;在高功率密度柴油机曲轴轴承润滑设计及振动控制中,应综合考虑曲轴平衡率的影响。

    Abstract:

    In the process of strengthening design of the diesel engine,the unbalance inertia force of crankshaft will cause the increase of journal inclination,therefore,it is necessary to study the influence of balance ratio on crankshaft vibration and lubrication characteristics of main bearing and connecting rod bearing.Based on the average Reynolds equation considering lubrication oil filling rate,GreenwoodTripp asperity contact theory and balance rate calculation theory,and by considering the effect of surface roughness and elastic deformation,the effects of different balance rates on crankshaft lubrication and vibration characteristics were analyzed by taking 12V150 diesel engine as an example.It is found that the minimum oil film thickness of the main bearing and the connecting rod bearing is increased in most of the time in an engine cycle,and the maximum oil film pressure and friction power loss are decreased in most of the time,while the horizontal bending vibration and free end torsional vibration of main journal and connecting rod journal are decreased in most of the time.In the lubrication design and vibration control of crankshaft bearing of high power density diesel engine,the influence of crankshaft balance rate should be considered comprehensively.

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赵俊生,朱桂香,王加林,刘 敏,章朝栋.平衡率对柴油机曲轴轴承润滑与振动特性的影响[J].润滑与密封,2020,45(9):43-50.
ZHAO Junsheng, ZHU Guixiang, WANG Jialin, LIU Min, ZHANG Chaodong. Effects of Balance Rate on Bearing Lubrication and Vibration Characteristics of Diesel Engine Crankshaft[J]. Lubrication Engineering,2020,45(9):43-50.

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  • 在线发布日期: 2020-10-15
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