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机械密封端面接触状态的声发射监测方法
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中央高校基本科研业务费专项资金项目(SWJTU12CX039);国家重大科技成果转化项目.


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    摘要:

    针对机械密封运行过程中反映密封端面接触状态的工作参数(端面开启时间、膜厚等)测量困难的问题,提出基于声发射信号的机械密封端面接触状态监测方法。根据密封端面产生的声发射信号具有时变非线性且突发性强的特点,采用经验模态分解(EMD)法对原始信号进行分离提取。EMD 法能够将信号分解为不同时间尺度和不同频带的一系列固有模态函数,然后根据能量分布特征对伪分量进行剔除,得到“近源”声发射信号,抽取其信号特征运Laplace小波相关系数法实现对密封端面接触状态的准确识别。通过机械密封测试试验证明,声发射监测技术能准确地识别机械密封装置动静环之间的接触状态和摩擦形式,能够在工业现场推广使用。

    Abstract:

    It is very difficult that to measure the working parameters reflecting end face friction state (such as end face opening time, film thickness, etc.) of the mechanical liquid seal when it in the operation. As the Acoustic Emission(AE) signals generated by seal end face have the characteristics of time varying nonlinear and strong impulsiveness, the method of mechanical fluid seal end face friction condition monitoring was proposed based on the Acoustic Emission signals,and the Empirical Mode Decomposition (EMD) was introduced into the mechanical fluid seal work condition monitoring analysis. EMD is equivalent to a set of adaptive filter. The signal can be decomposed into a series of independent characteristics with different time scales, different frequency band of the Intrinsic Mode Function (IMF). And then according to the characteristics of energy distribution to eliminate false components, got the proximal source acoustic emission signals. It’s features was extracted and the mechanical liquid seal end face contact state was identified accurately using Laplace wavelet correlation coefficient method. By mechanical oil seal testing proved that this method could accurately identify the contact state of dynamic and static rings for the mechanical fluid seal, and it could be used widely in industrial field.

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张尔卿,傅 攀,陈 侃,张 智.机械密封端面接触状态的声发射监测方法[J].润滑与密封,2014,39(8):8-13.
.[J]. Lubrication Engineering,2014,39(8):8-13.

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  • 在线发布日期: 2014-11-25
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