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基于正交试验的温挤压模具磨损优化设计
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国家自然科学基金项目(51257216);吉林省教育厅项目(吉教科合字\[2015\]第119号)


Optimization Design on Warm Extrusion Die Based on Orthogonal Experiments of Wear
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    摘要:

    以汽车转向螺杆的杯-杆件温热挤压凹模为例,通过对温挤压成形工序的分析,得到影响温挤压凹模磨损寿命的4个主要因素,即凹模入口处圆角大小、模具初始硬度、模具初始温度、摩擦因子。设计四因素四水平标准正交实验表,通过Deform3D数值模拟软件,基于Archard磨损理论进行温挤压凹模型腔磨损正交试验。以凹模磨损量最小为目标获得凹模模具的最优四因素组合,并得出在温挤压内孔工序中模具初始硬度对凹模磨损影响最大,对实际生产中模具材料的选择和热处理有一定指导作用。在最优参数组合下,通过数值模拟计算得到凹模在温挤内孔中稳定阶段的磨损量,并预测出模具的使用寿命。

    Abstract:

    Taking the warm extrusion die of the cupshaft part of automotive steering screw as an example,through the analysis of the warm extrusion forming process,the four major factors influencing the warm extrusion concave die wear life were obtained,that is the concave die’s entrance,mould initial hardness,mold temperature,friction factor.Adopting standard orthogonal experiment table of four factors and four levels,and the numerical simulation software Deform3D,the orthogonal experiments of warm extrusion concave die wear was executed based on the theory of Archard wear.Taking the smallest wear of concave die as the objection,the optimal four factors combination of the concave die wear was obtained.The results show that the initial hardness of the mold has the greatest effect to the die wear in the warm extrusion inner hole process,which has a certain guiding role to the selection of mold materials and heating treatment.Under the optimal parameters combination,the wear depth of the inner hole of warm extrusion die in steady wear stage was calculated,and the service life of mould was predicted.

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孙宪萍,刘强强〓,杨兵,王雷刚.基于正交试验的温挤压模具磨损优化设计[J].润滑与密封,2016,41(6):73-76.
SUN Xianping, LIU Qiangqiang, YANG Bing, WANG Leigang. Optimization Design on Warm Extrusion Die Based on Orthogonal Experiments of Wear[J]. Lubrication Engineering,2016,41(6):73-76.

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  • 在线发布日期: 2016-07-07
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