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梯度复合结构对列车车轮力学性能的影响
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广东省自然科学基金项目(2014A030313479)


Influence of Gradient Composite Structure on Mechanical Properties of Railway Wheel
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    摘要:

    基于列车车轮表面抗磨损的功能要求,划定列车车轮表面为抗磨损功能区,在功能区与车轮基体间设计合理的梯度复合结构,开展具有梯度复合结构的列车车轮设计方法研究。以 Hertz 接触理论为依据,采用ANSYS 建立轮轨热-结构耦合模型,分析轮轨整体在温度载荷及静态接触作用下应力分布。分析梯度复合结构对列车车轮力学性能的影响。结果表明:与无梯度复合结构车轮相比,梯度复合结构能有效降低车轮表面抗磨区与基体间等效应力突变,改变列车车轮应力分布特征,从而防止抗磨区在热-结构耦合作用下脱落。基于文中特定工况下,提出当抗磨区厚度为1.0 mm时,列车车轮表面抗磨区与基体间采用厚度为 2.0 mm,中间层为8层的线性梯度复合结构就可有效减缓结合面上等效应力突变的结论。

    Abstract:

    Based on the functional requirements of the surface of the railway wheel,the surface of railway wheel was delimited as an antiwear functional area,a reasonable gradient composite structure was designed in the joint surface between antiwear area and substrate.The influence of gradient composite structure on the mechanical properties of the wheel was analyzed.Based on the Hertz contact theory,wheel/rail thermalstructural coupling model was established by using ANSYS,the stress distributions of wheel/rail under temperature load and static contact was analyzed.The results show that compared with the nongraded structure,the gradient composite structure can reduce the equivalent stress mutation in the joint surface between the antiwear area of wheel and the substrate,and change the characteristics of stress distribution of wheel to prevent the antiwear area of wheel from falling off under the action of thermalstructural coupling.Based on the specific working conditions in this paper,the conclusion is drawn that when the thickness of antiwear area is 1.0 mm,the equivalent stresses mutations of the wheel can be effectively reduced by adopting the linear gradient composite structure with thickness of 2.0 mm in the joint surface between antiwear area and substrate and 8 interlayers.

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张政科,程西云.梯度复合结构对列车车轮力学性能的影响[J].润滑与密封,2017,42(6):59-64.
. Influence of Gradient Composite Structure on Mechanical Properties of Railway Wheel[J]. Lubrication Engineering,2017,42(6):59-64.

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  • 在线发布日期: 2018-02-27
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