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大型渣浆泵盖板间隙封水参数的数值研究
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Numerical Study for the Sealing Water Parameters in Plate Gap of Slurry Pump
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    摘要:

    针对某疏浚用大型渣浆泵间隙泄漏严重并损坏密封部件的工程实际问题,推测其封水设计不合理。基于等效流体假设,采用kε EARSM湍流模型三维数值方法求解包括叶轮、蜗壳及封水腔的总体流域的固-液两相流动。数值分析结果表明,盖板间隙内的流动受两侧壁面、叶片位置、蜗壳截面积的影响而具有明显的不对称性,解释了基于均值假设的一维公式及二维数值计算结果不能准确求解封水参数的原因。数值研究得到该渣浆泵的封水流量、封水压力及盖板间隙内流动损失之间的对应关系,发现封水失效的原因可能是封水流量不足及蜗舌前周向角10°~40°处设计不合理,并给出了建议的封水参数及改进意见。

    Abstract:

    The reason for serious gap leakage and the damage of sealing part in a large slurry pump was speculated as the inappropriate design of sealing water.A 3dimensional numerical method,which is based on the equivalent liquid assumption,was used to solve the solidliquid two phase flow in the whole fluid domain (impeller,volute and watersealing chamber) of the slurry pump with kε EARSM turbulence model.The results indicate that the flow in the plate gap is obviously asymmetrical for the influence of the wall on both sides,the location of the blades and crosssectional area of volute.This explains the reason that the 1dimensional formula and the 2dimensional numerical method,both of which are based on the homogeneous distribution,cannot calculate the correct sealing water parameters.The responses of the sealing water pressure and the wasted power in plate gap to the change of volume flow rate are attained.According to the results,the reason for the failure of the sealing might be the shortage of the flushing water and the design defect on the part of volute where is from 10° to 40° before the tongue.The recommend value of the sealing water parameters and improving suggestion are provided.

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郭涛.大型渣浆泵盖板间隙封水参数的数值研究[J].润滑与密封,2018,43(4):124-128.
. Numerical Study for the Sealing Water Parameters in Plate Gap of Slurry Pump[J]. Lubrication Engineering,2018,43(4):124-128.

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  • 在线发布日期: 2018-05-25
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