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响应曲面法优化封隔器胶筒密封性能参数的研究
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天津市自然科学基金重点项目(17JCZDJC38800).


Research on Optimization of Sealing Performance Parameters of Packer Rubber by Response Surface Method
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    摘要:

    利用有限元分析软件建立某压缩式封隔器胶筒的二维模型,分析5385 MPa轴向载荷作用下,胶筒的端面倾斜角、胶筒子厚度、筒高和摩擦因数对胶筒与套管之间最大接触应力的影响。结果表明:最大接触应力随端面角的增加呈W形分布,随子厚度的增加先增大后减小最后趋于稳定,随胶筒筒高的的增大而减小,随摩擦因数的增大先缓慢减小后急剧增大;端面角为45°,胶筒子厚度取9 mm,筒高介于80~120 mm,摩擦因数在01~03范围内时,研究的封隔器的胶筒与套管之间最大接触应力较高,胶筒的密封性能较好。基于有限元分析结果,设计响应曲面法实验,研究多因子不同水平下胶筒最大接触压力响应的变化情况。结果表明:对最大接触应力影响最大的因子是摩擦因数,最小的是筒高,交互项端面倾斜角和筒高、端面倾斜角和摩擦因数、胶筒子厚度和擦因数、筒高和摩擦因数对响应具有显著性影响;胶筒密封性能最佳的因子组合方案为端面倾斜角为482°、子厚度为9 mm、筒高为90 mm、

    Abstract:

    The twodimensional model of a packer rubber was established by the finite element analysis software,and under the axial load of 53.85 MPa,the influence of the four factors including the end face inclination,the subthickness of tube,the tube height and the friction coefficient of the the rubber tube on the maximum contact stress between the rubber tube and the casing at different levels was analyzed.The results show that the maximum contact stress is Wshaped distribution with the increasing of endface angle,it is increased first,then decreased,and finally tends to be stable with the increasing of subthickness,is decreased with the increasing of drum height,and is slowly decreased first and then increased sharply with the increasing of friction coefficient.When the end angle is 45 degrees,the thickness of rubber cylinder is 9 mm,the height of rubber cylinder is between 80 and 120 mm,and the friction coefficient is between 01 and 03,the maximum contact stress between the rubber tube and the casing of the packer studied is higher,and the sealing performance of rubber is better.Based on the results of finite element analysis,the response surface method experiment was designed to study the change of maximum contact pressure response of rubber under different levels of multifactors.It is found that the biggest factor influencing the response value of the maximum contact stress is friction coefficient,the smallest is tube height,and the interaction terms have significant effects on the response,including endface angle and tube height,endface angle and friction coefficient,subthickness of tube and friction coefficient,and tube height and friction coefficient.The optimum factor combination scheme of rubber tube sealing performance is that the endface angle is 482 degrees,the subthickness is 9 mm,the tube height is 90 mm,and the friction coefficient is 01.

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张玉飞,张付英,李天天,水浩澈,董城城,杨俊梅.响应曲面法优化封隔器胶筒密封性能参数的研究[J].润滑与密封,2019,44(4):72-78.
. Research on Optimization of Sealing Performance Parameters of Packer Rubber by Response Surface Method[J]. Lubrication Engineering,2019,44(4):72-78.

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  • 在线发布日期: 2019-07-04
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