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润滑剂黏度对电工硅钢精密剪切加工影响
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国家自然科学基金项目(51575112);广东省科技计划项目(2016A050503043).


Effect of Lubricant Viscosity on Precision Shearing of Electrical Silicon Steel
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    摘要:

    为研究润滑剂黏度对精密剪切加工断面质量的影响,在不同润滑剂黏度条件下以05 mm厚的无取向电工硅钢为实验材料进行剪切加工实验,对比研究了不同润滑黏度时电工硅钢的剪切断面形貌、加工硬化以及剪切力。通过对比实验发现,电工硅钢精密剪切过程中润滑条件的改善,硅钢剪切断面质量得到提高,剪切带高度增加,塌角高度和毛刺高度减少,加工硬化减少;润滑剂黏度较小时,剪切力明显减小,相应的剪切区域的组织流动区域也明显变小,剪切带高度也明显变大。研究表明,润滑剂黏度的不同直接影响板材剪切过程中刀具与板材间的润滑状态,从而影响剪切力的大小和材料变形状态,进而影响剪切断面组织流动和剪切质量。

    Abstract:

    In order to study the influence of the viscosity of the lubricant on the quality of the precision cutting section,the shear processing experiment was carried out with the non oriented electrical silicon steel of 05 mm thick under different lubricating viscosity conditions.The shear section morphology,the working hardening and the shear force of the electrical silicon steel shearing were compared.Through comparison experiments,it is found that the improvement of lubrication conditions in the precision shearing process of electric silicon steel,the quality of the shear section of silicon steel is improved,the height of the shear zone is increased,the height of the rollover and the height of the burr are reduced,and the work hardening is reduced.When the viscosity of the lubricant is small,the shear force is decreased obviously,and the tissue flow area of the corresponding shear region is significantly decreased,and the shear zone height is significantly increased.The results show that the difference in lubricant viscosity directly affects the lubrication state between the tool and the sheet during the shearing process of the sheet,which affects the shear force and the material deformation state,and further affects the shear section microstructure flow and shear quality.

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阎秋生,汤彪,路家斌.润滑剂黏度对电工硅钢精密剪切加工影响[J].润滑与密封,2019,44(8):1-7.
. Effect of Lubricant Viscosity on Precision Shearing of Electrical Silicon Steel[J]. Lubrication Engineering,2019,44(8):1-7.

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  • 在线发布日期: 2020-03-12
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