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非道路两缸柴油机轴承热弹性流体动力润滑特性研究
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云南省科技计划项目(2016FD034).


A Study of Bearing Thermal Elastohydrodynamic Lubrication Characteristics for Non-Road Diesel Engine
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    摘要:

    基于热弹性流体动力润滑理论和多体动力学理论,针对自主研发的非道路2D25卧式两缸柴油机,采用AVL Excite Power Unit软件建立曲轴轴承的多体动力学模型,探讨柔性整机体模型下轴瓦与轴承座的弹性变形、润滑油的黏温及黏压特性、轴瓦及轴颈的表面粗糙度及热效应等因素,建立轴承的润滑模型并计算不同工况下各轴承的载荷、油膜厚度、油膜压力和摩擦功耗。研究结果表明:随着转速的升高,主轴承的总摩擦功耗增加,轴瓦的热负荷增大;高转速下,第一主轴承(MB1)和第三主轴承(MB3)存在轴颈倾斜不对中,出现偏磨现象,导致第二缸爆发时主轴颈振动加剧;连杆轴承油膜压力分布均匀性较好,轴瓦热负荷低,在高转速下润滑效果更佳。

    Abstract:

    Based on the theory of thermal elastotydrodynamic lubrication and multibody dynamics,a multibody dynamics model for crankshaft bearing of the 2D25 horizontal nonroad 2-cylinder diesel engine was established.By considering all the key influence factors,including the elastic deformation of bearing shell and bearing base,the viscoustemperature and viscouspressure characteristics of lubricating oil,the surface roughness of bearing shell and journal and thermal effect under the flexible body model,the lubrication model was established and the bearing force,oil film thickness,oil film pressure and friction power loss of each bearing under different operation condition was calculated.The results show that the total friction power loss of the main bearing and the thermal load of the bearing shell are increased with the increasing of speed.At high speed,there exists misalignment of the journal for the first main bearing(MB1)and the third main bearing(MB3),which results in eccentric wear and intensifies the vibration of the journal during the second cylinder explosion.The oil film pressure distribution of big end bearing is uniform the thermal load is low as well as the lubrication is better at the high speed.

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黄粉莲,彭继银,毕玉华,李娜,雷基林.非道路两缸柴油机轴承热弹性流体动力润滑特性研究[J].润滑与密封,2019,44(10):57-64.
. A Study of Bearing Thermal Elastohydrodynamic Lubrication Characteristics for Non-Road Diesel Engine[J]. Lubrication Engineering,2019,44(10):57-64.

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  • 在线发布日期: 2020-03-12
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