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轴用VL形组合密封件装配工艺仿真研究及验证
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国家重点研发计划项目(2021YFB3400601)


Simulation Research and Verification of Assembly Process of VL Composite Seal For Shaft
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    摘要:

    橡塑组合密封是由橡胶圈和塑料密封环组成,安装过程中塑料环的变形对密封性能有重要影响。以轴用VL形组合密封为例,基于三维有限元仿真模型和可视化密封装配台架针对不同流程的装配工艺开展研究。利用有限元仿真还原密封圈装配过程,搭建可视化密封件装配台架,开展密封件装配试验,验证有限元仿真装配过程的准确性;提取密封界面接触压力、接触宽度等关键参数,评判密封性能;建立密封性能与装配工艺之间的关系,优化密封件安装、矫正工艺流程,解决装配过程随机化、经验化问题。试验结果表明:常温安装时密封面接触宽度要小于加温安装;对于轴用VL形组合密封,在相同介质压力条件下接触宽度越小则密封面接触压力越大,从而密封性能越好。因此可以得出常温装配时密封性能更优。

    Abstract:

    The rubber seal is composed of a rubber ring and a plastic seal ring.The deformation of the plastic ring during installation has an important effect on the sealing performance.VL type combined seal for shaft was taken as an example,based on three-dimensional finite element simulation model and visual seal assembly platform,the assembly process of different processes was studied.The sealing ring assembly process was restored in the finite element simulation,the visual sealing assembly platform was built,and the sealing assembly test was carried out to verify the accuracy of the finite element simulation assembly process.The key parameters such as contact pressure and contact width of sealing interface were extracted to evaluate sealing performance.The relationship between sealing performance and assembly process was established,the sealing installation and correction process was optimized to solve the randomization and experience of assembly process.The test results indicate that the contact width of the sealing surface is smaller than that of the heating installation at room temperature.In terms of the shaft,under identical medium pressure conditions,a narrower contact width corresponds to higher contact pressure on the sealing surface and superior sealing performance.Therefore,it can be concluded that assembling at room temperature yields improved sealing performance.

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王跃明,吕晓仁,项冲,黄乐,郭飞.轴用VL形组合密封件装配工艺仿真研究及验证[J].润滑与密封,2024,49(3):120-125.
WANG Yueming, LV Xiaoren, XIANG Chong, HUANG Le, GUO Fei. Simulation Research and Verification of Assembly Process of VL Composite Seal For Shaft[J]. Lubrication Engineering,2024,49(3):120-125.

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  • 在线发布日期: 2024-03-21
  • 出版日期: 2024-03-15