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CR 200J用树脂基摩擦材料的正交试验及多指标加权优选
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广西自然科学基金项目(2019GXNSFAA185052); 国家级大学生创新创业训练计划项目(202110608001);广西民族大学校级科研项目(2019KJYB002; 2020KJYB001)


Orthogonal Test and Multi Index Weighted Optimization of Resin Based Friction Materials for CR 200J
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    摘要:

    为制备 CR 200J用高耐磨树脂基摩擦材料,采用正交试验法设计不同含量的减摩组分(鳞片石墨、石油焦)与增摩组分(NFJ 高温黏结剂、腰果壳油摩擦粉)的树脂基摩擦材料配方。通过热压成型法制备出样品,在制动压力0.8 MPa和转速3 300、4 200、5 400 r/min下测试试样的平均摩擦因数,并计算试样的体积磨损率、热衰退性能及对偶质量磨损。对试样的平均摩擦因数、体积磨损率、热衰退性能及对偶质量磨损进行极差分析及均一化处理,使用多指标权重优选了综合性能优异的配方。结果表明:鳞片石墨在高转速下对材料的平均摩擦因数起稳定作用及降低材料的热衰退性能,而石油焦在低速制动过程中可稳定材料的平均摩擦因数;NFJ高温黏结剂对材料的各项性能影响不显著,而腰果壳油摩擦粉在高转速下表现出优异的黏弹性,有利于提高材料的平均摩擦因数,降低材料的体积磨损率及对偶质量磨损。使用多指标权重优选得到较好的配方,其中鳞片石墨、石油焦、NFJ高温黏结剂、腰果壳油摩擦粉的质量分数分别为1%、4%、3%、6%。

    Abstract:

    To explore the high wear-resistant resin based friction materials used for CR 200J,nine resin based friction material formulations with different content of friction reducing components (flake graphite,petroleum coke) and friction increasing components (NFJ high-temperature binder,cashew shell oil friction powder) were designed using orthogonal experimental method. The sample was prepared by thermoforming method,and the average friction coefficient of the samples was tested at braking pressure of 0.8 MPa and rotational speeds of 3 300 r/min,4 200 r/min,and 5 400 r/min.The volume wear rate,thermal degradation performance,and dual mass wear of the samples were calculated.Perform range analysis and homogenization treatment on the average friction coefficient,volume wear rate,thermal degradation performance,and dual mass wear of the samples were carried out,and the formula with excellent comprehensive performance was selected using multiple index weights.The results indicate that flake graphite has a stabilizing effect on the average friction coefficient of resin based friction materials and reduces their thermal degradation performance at high rotational speeds,while the petroleum coke has a stabilizing effect on the average friction coefficient of resin based friction materials during low-speed braking.The NFJ high-temperature binder has no significant effect on the various properties of resin based friction materials,while the cashew shell oil friction powder exhibits excellent viscoelasticity at high rotational speeds,which is beneficial for improving the average friction coefficient of the materials,reducing the volume wear rate and dual mass wear of the materials.The optimal formula was obtained by using multiple indicator weights,with a combination of mass fraction of 1% flake graphite,4% petroleum coke,3% NFJ high-temperature binder,and 6% cashew shell oil friction powder.

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孙辉,王秀飞,陈少华,尹彩流,蒙洁丽. CR 200J用树脂基摩擦材料的正交试验及多指标加权优选[J].润滑与密封,2024,49(3):175-182.
SUN Hui, WANG Xiufei, CHEN Shaohua, YIN Cailiu, MENG Jieli. Orthogonal Test and Multi Index Weighted Optimization of Resin Based Friction Materials for CR 200J[J]. Lubrication Engineering,2024,49(3):175-182.

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  • 在线发布日期: 2024-03-21
  • 出版日期: 2024-03-15