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实时温度和磨粒条件下氟橡胶密封圈摩擦磨损特性研究
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国家自然科学基金面上项目(41672365);国家重点研究计划项目(2018YFC0603404)


Study on the Frictional Wear Characteristics of FKM Ring Seals under Real-Time Temperature and Abrasive Conditions
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    摘要:

    橡胶密封件的磨损失效严重影响了其使用寿命,而井下钻进时地层温度导致的密封件力学性能衰减和岩屑侵入导致的材料磨损失效都是加剧橡胶密封件失效的重要因素。为探讨氟橡胶(FKM)密封件在实时温度环境和磨粒条件共同作用下的磨损失效机制,通过模拟井下实际工况,研究实时温度对氟橡胶密封件力学性能的影响,开展实时温度下氟橡胶密封件与SS304钢配副的磨粒磨损实验,探究橡胶力学性能变化导致温度和磨粒条件下FKM/SS304配副接触形式转变的原因,并分析氟橡胶密封件磨损机制变化以及对摩擦因数、磨损量以及配副表面磨损形貌等的影响。结果表明:氟橡胶硬度、弹性模量等力学性能指标在实时温度升高至60 ℃时发生明显衰退,力学性能的衰退使密封副之间的接触形式由三体接触转变为二体接触;橡胶表面磨损形貌由60 ℃之前的三体磨损导致的凹坑转变为二体磨损时的表面材料剥离,金属表面磨损形貌也由犁沟为主转变为划痕损伤;橡胶磨屑形貌也因磨损机制变化逐渐转变成条状磨屑。研究结果为井下钻进机具密封件材料的选择及性能优化提供依据。

    Abstract:

    Abrasion loss of rubber seals seriously affects their service life,and the decay of seal mechanical properties due to formation temperature and material abrasion loss due to rock chip intrusion during downhole drilling are both important factors that aggravate the failure of rubber seals.In order to investigate the abrasive wear mechanism of fluororubber(FKM) seals under the combined effect of real time temperature environment and abrasive conditions,by simulating the actual working conditions of downhole,the abrasive wear experiments on FKM seals and SS304 steel pairs under real-time temperature were conducted.The reasons for the change in the mechanical properties of FKM seals under real-time temperature and the reasons for the transformation of the contact form of FKM/SS304 mating pairs were explored.The changes in wear mechanism of fluororubber seals,and their effects on friction coefficient,wear amount and the surface wear topography of mating pairs were analyzed.The results show that the mechanical properties of FKM,such as hardness and modulus of elasticity,deteriorate significantly when the real-time temperature rises to 60 ℃.The decline of the mechanical properties 〖HJ1.8mm〗causes the contact form between the seals to change from three-body contact to two-body contact; the rubber surface wear profile changes from craters caused by three-body wear before 60 ℃ to surface material stripping during two-body wear,and the metal surface wear profile also changes from furrow-based to scratch damage; the rubber abrasive profile also gradually changes to strip abrasive due to the change of the wear mechanism.This thesis reveals the changes of contact forms and wear mechanisms of downhole drilling tool seals under real-time temperature and abrasive conditions,provides a basis for the selection and performance optimization of downhole drilling tool seal materials,and provides methodological references for related research,as well as theoretical support for the study of material damage mechanisms under the action of temperature and particles in service.

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袁同鑫,周琴,秦坤,孙玮浩,吕鸣昊,周子毅.实时温度和磨粒条件下氟橡胶密封圈摩擦磨损特性研究[J].润滑与密封,2024,49(5):92-101.
YUAN Tongxin, ZHOU Qin, QIN Kun, SUN Weihao, LV Minghao, ZHOU Ziyi. Study on the Frictional Wear Characteristics of FKM Ring Seals under Real-Time Temperature and Abrasive Conditions[J]. Lubrication Engineering,2024,49(5):92-101.

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  • 在线发布日期: 2024-05-20
  • 出版日期: 2024-05-15