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考虑蠕变特性的橡胶微凸体与金属表面接触特性分析
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国家自然科学基金项目(51675010); 北京市教育委员会科技计划项目(KM201710005015)


Study on Contact Characteristics Between Rubber Asperity and Metal Surface Considering Creep Characteristics
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    摘要:

    金属-橡胶接触广泛存在于密封结构中,密封接触表面上微凸体间的相互作用会直接影响整个密封界面的接触特性,进而影响其密封性能。基于粗糙密封界面的单个微凸体,考虑橡胶的蠕变特性,采用理论分析和仿真研究相结合的方式研究橡胶微凸体与金属表面的接触特性。通过橡胶蠕变特性的实验结果,构建橡胶蠕变计算模型;构建半球微凸体与金属平板间的有限元模型,进行考虑蠕变特性的仿真,分析其接触特性,并与Hertz接触理论的计算值进行对比。结果表明:在蠕变阶段,接触半径、法向变形量和最大等效蠕变应变均随蠕变时间的增加而增大,最大接触压力随蠕变时间增大而减小,这均可能导致密封性能的下降;随压力载荷的增大,接触半径、法向变形量、最大接触压力和最大等效蠕变应变均增大,但增大的趋势逐渐减小;橡胶微凸体与金属表面间的等效模量随蠕变时间的增加而减小,随压力载荷增大而增大。

    Abstract:

    Metal-rubber contact widely exists in sealing structure,and the interaction between asperities on the sealing contact surface directly affects the contact characteristics of the entire sealing interface,thereby affecting its sealing performance.Based on a single asperity of rough seal interface,the contact characteristics between the rubber asperity and the metal surface was studied by combining theoretical analysis and simulation research,considering the creep characteristics of rubber.Based on the results of compression creep experiment of rubber material,a calculation model of rubber creep was established.The finite element model between the hemispherical asperity and the metal plate was established,the simulation was conducted by considering the creep properties,and the contact characteristics were analyzed and compared with the calculated values of Hertz contact theory.The results show that with the increase of creep time at the creep stage,the contact radius,normal deformation and maximum equivalent creep strain all increase,and the maximum contact pressure decreases,which may lead to the decline of sealing performance.With the increase of loads,the contact radius,normal deformation,maximum contact pressure and maximum equivalent creep strain all increase,but the increasing trend gradually decreases.The equivalent modulus between the rubber asperity and metal surface decreases with the increase of creep time,and increases with the increase of loads.

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初红艳,余强,张征,张泽.考虑蠕变特性的橡胶微凸体与金属表面接触特性分析[J].润滑与密封,2024,49(4):50-57.
CHU Hongyan, YU Qiang, ZHANG Zheng, ZHANG Ze. Study on Contact Characteristics Between Rubber Asperity and Metal Surface Considering Creep Characteristics[J]. Lubrication Engineering,2024,49(4):50-57.

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  • 在线发布日期: 2024-04-25
  • 出版日期: 2024-04-15