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风电机组齿轮箱在用润滑油运行状态分析
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国家重点研发计划项目(2018YFB2000300);清华大学研究生教育改革项目(201703J008;201803J005)


Running State Analysis of the Gear Oils Used in Wind Turbine Gearbox
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    摘要:

    为监测某风场5台风机的齿轮箱润滑油的运行状态,对影响齿轮油衰变和齿轮箱寿命的指标,如齿轮油黏度、黏温性能、水分、酸值和污染物等进行监测,分析在用润滑油在不同运行时间下各个指标的变化情况。结果表明:在不同运行时间下各齿轮油的运动黏度有一定变化,但未发生明显衰变,对齿轮箱不会产生较大影响;酸值和水分的测试结果也显示齿轮油尚未发生明显的劣化;在不同运行时间下齿轮油的动力黏度变化不大,表明齿轮油并未受到严重的剪切作用,其结构没有发生明显的变化;温度对齿轮油有重要的影响,随着温度的降低,齿轮油的动力黏度逐渐变差,因此,齿轮箱的运行应控制在合适温度范围内。污染度测试结果表明,齿轮油的污染度已超标,最高达到22/20/17,最低为18/16/11,可采用更换过滤器或者安装旁路过滤系统的方式来控制该风场风机齿轮箱润滑油的污染度,以延长齿轮箱的使用寿命。

    Abstract:

    In order to monitor the running state of the gearbox lubricating oil of 5 fans of a wind field,the indexes affecting the decay of the gear oil and the service life of the gearbox,such as viscosity,viscositytemperature performance,moisture,acid value and pollutants of the gear oil,were monitored,and the changes of each index of the used oil under different operation times were analyzed.The results show that the kinematic viscosity of each gear oil has a certain change under different operating time,but no obvious decay occurs,which will not have a great impact on the gearbox.The test results of acid value and moisture also show that the gear oil has not been significantly deteriorated.The dynamic viscosity of gear oil has little change under different operating time,which indicates that the gear oil has not been seriously sheared and its structure has not changed significantly.Temperature has an important influence on gear oil,with the decrease of temperature,the dynamic viscosity of gear oil gradually becomes worse.The test results of gear oil contamination show that the contamination of gear oils has exceeded the standard,with the maximum of 22/20/17 and the minimum of 18/16/11.The pollution degree of gear oil of the gearbox in the wind field can be controlled by replacing the filter or installing the bypass filtration system to extend the service life of gearbox.

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胡志红,张向军,高建华,尹 维.风电机组齿轮箱在用润滑油运行状态分析[J].润滑与密封,2020,45(12):130-134.
HU Zhihong, ZHANG Xiangjun, GAO Jianhua, YIN Wei. Running State Analysis of the Gear Oils Used in Wind Turbine Gearbox[J]. Lubrication Engineering,2020,45(12):130-134.

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  • 在线发布日期: 2021-04-22
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