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考虑微观形貌影响的油封磨损分析
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天津市自然科学基金重点项目(17JCZDJC38800);科技部创新方法专项资助项目(2019IM020300).


Analysis of Radial Shaft Seal Wear Considering the Influence of Micro Morphology
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    摘要:

    为探讨微观形貌对油封磨损的影响,提出一种包含微观形貌的多尺度模拟方法。该方法不仅涉及了径向力、磨损轮廓等要素,还能反映唇口粗糙峰、轴表面微螺旋槽等微观密封特性。建立油封磨损的仿真流程,模拟油封在润滑条件下的磨损,分析轴表面微螺旋槽数目、油封唇口粗糙度以及温度对油封磨损的影响。结果表明:密封区域内的微观形貌对油封磨损速率和密封性能有着不可忽视的影响;通过降低旋转轴表面微螺旋槽数目和油封唇口表面粗糙度,可以有效地减少旋转唇形密封的磨损;提高唇口表面粗糙度或使油温达到80 ℃以上,能够通过影响密封区流体动压分布从而提升泵吸率。

    Abstract:

    In order to study the influence of micro morphology on the radial shaft seal wear,a multiscale simulation method including micro factors was proposed.This method not only involves macrofactors such as contact pressure and contour changes,but also reflects microcharacteristics such as roughness,microspiral groove,etc.A related simulation process was established to simulate the wear of the radial shaft seal under mixed lubrication conditions,and the influence of the number of microspiral grooves on the shaft surface,the surface roughness of the seal lip and the temperature on the wear of the radial shaft seal was analyzed.The results show that the micromorphology in the sealing area has a nonnegligible effect on the wear rate and the sealing performance of the radial shaft seal.By reducing the number of microspiral grooves on the shaft surface and the surface roughness of the seal lip,the wear of the radial shaft seal can be effectively reduced.Increasing the surface roughness of the lip or making the oil temperature above 80 ℃ can directly increase the pumping rate by affecting the distribution of fluid dynamic pressure in the sealing area.

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张付英,郭威,初宏怡.考虑微观形貌影响的油封磨损分析[J].润滑与密封,2021,46(6):21-25.
ZHANG Fuying, GUO Wei, CHU Hongyi. Analysis of Radial Shaft Seal Wear Considering the Influence of Micro Morphology[J]. Lubrication Engineering,2021,46(6):21-25.

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  • 在线发布日期: 2022-04-07
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