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基于多参数耦合的圆柱滚子轴承润滑分析
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国家自然科学基金项目(51675173);国家重点研发计划项目(2017YFB1301300);中央引导型地方科技发展基金项目(206Z1804G)


Lubrication Analysis of Cylindrical Roller Bearing Based on Multi-parameter Coupling
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    摘要:

    在滚动轴承润滑中,轴承表面粗糙度和固体颗粒对润滑油的影响不能忽视,因此需对Dowson-Higginson方程进行修正。考虑表面粗糙度、固体颗粒、轴承动力学及滚子修形的多尺度参数的耦合影响,建立圆柱滚子轴承的复杂润滑模型并进行数值求解,提出一种基于Dowson-Higginson公式的最小膜厚改进公式。利用轴承动力学求解滚子的实际载荷和速度,结合有限长滚子弹流润滑,考虑表面粗糙度和微极流体效应,建立有限长弹流润滑模型,并推导出改进的油膜厚度方程。结果表明:圆柱滚子轴承润滑存在“端面效应”,最小油膜厚度与最大油膜压力均出现在滚子两端,通过滚子凸度设计可改善这种现象。数值算例分析结果表明,改进后的膜厚方程具有较高的精度。改进后的膜厚方程准确、全面地描述了圆柱滚子的实际润滑情况,能够为其结构设计、加工方法、传动效率、润滑特性、疲劳寿命及可靠性等研究提供理论及分析工具。

    Abstract:

    For the lubrication of rolling bearing,the influence of bearing surface roughness and solid particles on lubricating oil can not be ignored,so it is necessary to modify the Dowson-Higginson(D-H) equation.Considering the coupling effects of surface roughness,solid particles,bearing dynamics and multi-scale parameters of roller modification,the numerical solution of complex lubrication model of cylindrical roller was established and solved,and an improved formula of minimum film thickness based on D-H formula was proposed.By using bearing dynamics to solve the actual load and velocity of roller,combining with finite length rolling bullet flow lubrication and considering surface roughness and micropole fluid effect,a finite length elastohydrodynamic lubrication model was established,and an improved oil film thickness equation was derived.The results show that there is “end face effect” in the lubrication of cylindrical roller bearings,the minimum oil film thickness and the maximum oil film pressure appear at both ends of the roller,and this phenomenon can be improved by the design of roller convexity.The results of numerical examples show that the improved film thickness equation has higher accuracy.This equation accurately and comprehensively describes the actual lubrication condition of cylindrical roller,and can provide theoretical and analytical tools for its structural design,processing method,transmission efficiency,lubrication characteristics,fatigue life and reliability research.

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戴铭阳,陶友瑞.基于多参数耦合的圆柱滚子轴承润滑分析[J].润滑与密封,2022,47(3):63-73.
DAI Mingyang, TAO Yourui. Lubrication Analysis of Cylindrical Roller Bearing Based on Multi-parameter Coupling[J]. Lubrication Engineering,2022,47(3):63-73.

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  • 在线发布日期: 2022-05-20
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