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极限工况下蓄能密封环密封性能分析与实验探究
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Analysis and Experimental Research on Sealing Performance of Energy Storage Seal Ring under Extreme Conditions
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    摘要:

    针对航天器大直径人孔及燃料贮箱在极限温度下的密封问题,基于ANSYS建立大尺寸蓄能密封环三维分析模型,在常温下通过压缩回弹性能、线载荷、密封接触面比压分布研究,得到蓄能密封环最佳压缩比例应在20%左右。在最佳压缩比20%下对低温(-196 ℃)和高温(176 ℃)工况下密封环密封性能进行有限元模拟分析。结果表明,该密封环低温工况下密封性能较常温工况没有明显变化,而高温工况下则有一定降低。在不同压力工况下对密封环进行氦气泄漏检测实验,发现该密封环常温工况下泄漏量小于低温工况和高温工况;在同一温度下密封压力变化时密封泄漏量变化较小。实验结果表明,该大直径密封环对密封面平面度要求较高,应严格控制安装及加工精度。

    Abstract:

    Aimed at the sealing problem of large-diameter manholes and fuel tanks of spacecraft under extreme temperature,a three-dimensional analysis model of large-size energy storage sealing ring was established based on ANSYS.Through the study of compression resilience,linear load,and specific pressure distribution of the sealing contact surface at room temperature,it is obtained that the optimal compression ratio of the energy storage sealing ring should be about 20%,it is found that the optimal compression ratio should be about 20%.Under the optimal compression ratio of 20%,the sealing performance of the seal ring under low temperature (-196 ℃) and high temperature (176 ℃) working conditions was simulated and analyzed by finite element method.The results show that the sealing performance of the sealing ring under low temperature condition has no obvious change compared with that under the normal temperature,but it decreases to a certain extent under high temperature.The helium leak detection was carried out on the sealing ring under different pressure.it is found that the leakage under normal temperature conditions is less than that under low temperature and high temperature,and the change of seal leakage is small when the sealing pressure changes at the same temperature.The experimental result shows that the large diameter sealing ring has high requirements for the flatness of the sealing surface,and the installation and processing accuracy should be strictly controlled.

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田浩,陈平,田乾*,史岩.极限工况下蓄能密封环密封性能分析与实验探究[J].润滑与密封,2022,47(10):112-118.
TIAN Hao, CHEN Ping, TIAN Qian, SHI Yan. Analysis and Experimental Research on Sealing Performance of Energy Storage Seal Ring under Extreme Conditions[J]. Lubrication Engineering,2022,47(10):112-118.

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  • 在线发布日期: 2023-01-11
  • 出版日期: 2022-10-15