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考虑贫油和高边界压力的发动机顶环-缸套润滑与承载性能分析*
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Study on the Lubrication and Bearing Performance of Engine Top Ring-Cylinder Liner Considering Starved Lubrication and High Boundary Pressure
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    摘要:

    为降低发动机润滑油消耗以及由此带来的排放,活塞环缸套系统一般处于贫油润滑状态,特别是顶环与缸套间的贫油状况更严重。贫油状态下,活塞环-缸套间润滑油膜在出口区破裂后很难再形成,同时在燃烧上止点附近的高边界压力下气体承载也难以忽略。因此,以某柴油机顶环-缸套系统为分析对象,基于平均雷诺方程和无再形成边界条件,分析贫油和高边界压力下顶环-缸套界面间的润滑、接触和气体承载问题。研究结果表明,贫油工况下,由于油膜破裂后没有再形成,高边界压力的影响显著,对高爆压强化机型来说顶环-缸套间的气体承载力甚至会大于油膜承载力和接触承载力。

    Abstract:

    The piston ring-cylinder liner (PRCL) system,especially the top ring-cylinder liner pair,is under starved lubrication,which is beneficial for reducing the lubricant consumption and related emissions.Under starved lubrication,the lubricating oil film between the piston ring and the cylinder liner is difficult to re-form after rupture in the outlet zone.At the same time,the gas bearing effect is also difficult to ignore under the high boundary pressure near the combustion top dead center.Therefore,based on the average Reynolds equation and no-reform boundary conditions,the lubrication,contact and gas bearing of the top ring-cylinder liner of a diesel engine was analyzed.The research results show that under starved lubrication conditions,the influence of high boundary pressure is quite significant because there is no re-form after the oil film ruptures.For high combustion pressure engines,the gas bearing between the top ring and the cylinder liner is even greater than the oil film bearing capacity and contact bearing capacity.

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强慧,刘战,孟祥慧,袁晓帅,钱志高,郭昌明.考虑贫油和高边界压力的发动机顶环-缸套润滑与承载性能分析*[J].润滑与密封,2023,48(1):14-18.
QIANG Hui, LIU Zhan, MENG Xianghui, YUAN Xiaoshuai, QIAN Zhigao, GUO Changming. Study on the Lubrication and Bearing Performance of Engine Top Ring-Cylinder Liner Considering Starved Lubrication and High Boundary Pressure[J]. Lubrication Engineering,2023,48(1):14-18.

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  • 在线发布日期: 2023-02-22
  • 出版日期: 2023-01-15