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高线速直齿轮润滑喷嘴方位参数寻优研究
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中央高校基本科研业务费项目(2021CDJKYJH024)


Research on Optimization of Layout Parameters for High Speed Spur Gear Lubrication Nozzle
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    摘要:

    为探究高线速直齿轮润滑喷嘴的最优布置方位,采用计算流体动力学瞬态模拟方法,对不同线速度下的齿轮啮合进行单相流气场仿真分析,揭示齿轮副啮合区和齿廓周围的压力分布及气流运动规律,提出最优润滑喷嘴布置方位的确定方法,并通过两相流瞬态喷油润滑仿真分析对该方法的有效性进行验证。研究表明:随着齿轮线速度的提升,齿轮啮合区域压差有线性增大的趋势,气障效应更强,气流波动辐射范围更广,两股旋转气流“交汇”形成的最弱迹线逐渐向小齿轮方向倾斜;最优的喷嘴布置坐标,可通过喷嘴待选点的气流速度流线能否进入齿轮啮合区域确定;润滑喷嘴布置在啮入侧区域且端面角度为0°较好,喷嘴射流方向与最优喷点的气流速度流线一致时,齿轮润滑效果良好。

    Abstract:

    In order to explore the optimal location of lubrication nozzle for spur gear with high linear speed,the computational fluid dynamics transient simulation method was used to conduct a single-phase flow gas field simulation analysis of the gear meshing at different linear speeds.The pressure distribution and airflow motion law around the meshing area and tooth profile of the gear pair was revealed.According to the law of airflow motion,a method for determining location of lubrication nozzle was proposed,and the effectiveness of the method was verified by the simulation analysis of two-phase flow transient oil jet lubrication.The results show that with the increase of gear linear speed,the pressure difference in the gear meshing area has a linear increase trend,the air barrier effect is more obvious,the radiation range is wider.The weakest trace formed by the “meeting” of the two swirling airflow gradually slopes towards the pinion.The optimal location of lubrication nozzle can be determined by whether the airflow velocity streamline of the nozzle to be selected can enter the gear meshing area.The lubricating nozzle is preferably arranged in the area of the gear meshing side and the end face angle is 0°.When the jet direction of the nozzle is consistent with the flow line of the optimal injection point,the gear lubrication effect is well.

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范静园,胡玉梅,罗文军,杨端.高线速直齿轮润滑喷嘴方位参数寻优研究[J].润滑与密封,2023,48(8):105-113.
FAN Jingyuan, HU Yumei, LUO Wenjun, YANG Duan. Research on Optimization of Layout Parameters for High Speed Spur Gear Lubrication Nozzle[J]. Lubrication Engineering,2023,48(8):105-113.

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  • 在线发布日期: 2023-08-28
  • 出版日期: 2023-08-15