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矿用大尺寸湿式摩擦副瞬态摩擦热特性研究*
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山西省基础研究计划项目(20210302124605);山西省高等学校科技创新项目(2020L0362);太原科技大学科研启动基金资助项目(20202009)


Study on Transient Friction Thermal Characteristics of Large Size Wet Friction Pairs for Mining
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    摘要:

    矿用重型刮板输送机可控启动装置的核心部件湿式摩擦副在启动过程中,呈现出液体黏性摩擦、粗糙接触摩擦、生热/传热/散热等高度复杂的耦合特征,对瞬态摩擦热特性的研究提出了较大挑战。以矿用大尺寸湿式摩擦副启动过程为研究对象,构建接触界面压力与瞬时热传导模型,基于界面压力的动态变化研究摩擦副瞬态摩擦热特性,揭示非均匀温度场的动态分布规律,分析对偶钢片和摩擦片温度的差异性,并进行试验验证。结果表明:摩擦副瞬态温度场受到接触界面压力、相对转速及对流换热作用的综合影响,径向方向存在明显的温度梯度,呈现不均匀性分布,最大值出现在外径附近,摩擦片最高温度只有对偶钢片的1/2。仿真值与试验值具有较好的吻合性,可准确地预测温度场的动态变化规律,为大尺寸湿式摩擦副瞬态热特性的研究奠定了理论基础。

    Abstract:

    The wet friction pairs,the core component of the controllable starting device of the heavy scraper conveyor for mining,presents highly complex coupling characteristics such as liquid viscous friction,rough contact friction,heat generation,heat transfer and heat dissipation during the starting process,which poses great challenges to study the transient friction thermal characteristics.Taking the starting process of large size wet friction pairs in mining as the research object,the contact interface pressure and transient heat conduction model were constructed.Based on the dynamic change of interface pressure,the transient friction thermal characteristics of friction pairs were studied,the dynamic distribution law of non-uniform temperature field was revealed,the temperature difference between steel plate and friction plate was analyzed,and the experimental verification was carried out.The results show that the transient temperature field of the friction pairs is comprehensively affected by the contact interface pressure,relative speed and convective heat transfer.There is an obvious temperature gradient in the radial direction,showing an uneven distribution.The maximum value of temperature appears near the outer diameter,and the maximum temperature of the friction plate is only half of that of the steel plate.The simulation value is in good agreement with the experimental value,which can accurately predict the dynamic change law of temperature field,and lays a theoretical foundation for the study of transient thermal characteristics of large size friction pairs.

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王其良,张毅,王建梅,王大刚.矿用大尺寸湿式摩擦副瞬态摩擦热特性研究*[J].润滑与密封,2022,47(11):148-154.
WANG Qiliang*, ZHANG Yi, WANG Jianmei, WANG Dagang. Study on Transient Friction Thermal Characteristics of Large Size Wet Friction Pairs for Mining[J]. Lubrication Engineering,2022,47(11):148-154.

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  • 在线发布日期: 2023-01-11
  • 出版日期: 2022-11-15