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考虑粗糙度效应的微孔化机械密封摩擦副接触特性分析
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新疆维吾尔自治区自然科学基金项目(2021D01C045)


Analysis on Contact Characteristics of Microporous Mechanical Seal Friction Pairs Considering Roughness Effect
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    摘要:

    针对机械密封装置在启停阶段或某些特定工况下出现高温以及摩擦磨损严重等问题,探究考虑粗糙度效应的微孔化机械密封端面接触压力及温升的变化规律,以揭示机械密封端面的真实接触状态。基于分形理论建立机械密封静环粗糙表面和动环微孔接触模型,采用数值计算方法,研究微孔对机械密封端面接触压力和温升的影响,以及表面粗糙度对机械密封端面接触面积、接触压力、温升的影响。结果表明:微凸体经过微孔时,微凸体嵌入微孔边缘使得接触压力峰值增大,导致切削发生;摩擦过程中,压力最高点位置因为微凸体的弹塑性变形而不固定,改善了微凸体的受力情况;微孔降低了密封端面的接触面积,从而使得微凸体的接触减少、压力极值点减少,降低了密封端面摩擦副的温度,改善了密封端面的磨损状况;表面粗糙度越小,接触面积越大,接触压力、端面温度更加均匀,表面粗糙度越大,端面磨损风险更加严重。

    Abstract:

    Aimed at the problems of high temperature and severe frictional wear of the mechanical seal end face in the start-stop phase or under some specific working conditions,the change law of contact pressure and temperature rise of the microporous mechanical seal end face considering the roughness effect was investigated to reveal the real contact state of the mechanical seal end face.Based on the fractal theory,a surface contact model between the rough surface of the static ring and the microporous of the dynamic ring of mechanical seals was established based on fractal theory.The numerical calculation method was used to study the effect of microporous on contact pressure and temperature rise of mechanical seal end faces,and the effect of different surface roughness on contact area,contact pressure and temperature rise of mechanical seal end faces.The results show that when the micro-convex body passes through the microporous,the micro-convex body is embedded in the microporous,which makes the peak contact pressure increase at the edge of the microporous,leading to cutting.During the friction process,the position of the highest pressure point is not fixed because of the elastic-plastic deformation of the micro-convex body,which improves the force on the micro-convex body.The microporous reduces the contact area of the seal end face,thus the contact of the micro-convex body is reduced,the pressure extreme point and the temperature of the friction pair of the sealing end face are reduced,and the wear state of the sealing end face is improved.The smaller the surface roughness,the larger the contact area,the more uniform the contact pressure and end face temperature,and the larger the surface roughness,the more serious the risk of end face wear.

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李振华,穆塔里夫·阿赫迈德,张泉艺.考虑粗糙度效应的微孔化机械密封摩擦副接触特性分析[J].润滑与密封,2023,48(12):68-75.
LI Zhenhua, MUTELLIP Ahmat, ZHANG Quanyi. Analysis on Contact Characteristics of Microporous Mechanical Seal Friction Pairs Considering Roughness Effect[J]. Lubrication Engineering,2023,48(12):68-75.

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  • 在线发布日期: 2024-02-21
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