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NiMoAlY合金的设计与抗氧化机制研究
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中国科学院战略性先导科技专项(XDB 0470103);国家自然科学基金优秀青年科学基金项目(52222507);宁波市自然科学基金项目(2022J304)


Design and Oxidation Resistance Mechanism of NiMoAlY Alloy
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    摘要:

    针对含Cr的MCrAlY(M=Fe、Co、Ni)船用燃气轮机热端部件材料在潮湿海洋环境中与高腐蚀氯盐发生严重热腐蚀的问题,Mo有望替代Cr以提升材料的耐海洋环境热腐蚀性能及力学性能,但过量Mo易氧化形成挥发性金属氧化物从而破坏氧化膜的完整性。通过相图计算设计位于FCC_L12+BCC_B2+Ni5Y三相区的NiMoAlY及对照组 NiCrAlY 合金,探究微量Mo替换Cr对相组成和抗氧化性能的影响规律和作用机制。高温(750 ℃)氧化增重实验结果表明:添加少量Mo(原子分数0.5%)可促进BCC_B2相的形成,且加速其表面氧化物由θ-Al2O3向稳态α-Al2O3转变,有利于在长时服役中形成致密α-Al2O3氧化层,提升合金抗氧化性能;而添加原子分数2.5%的Mo则会使有序BCC_B2相转变为不利于抗氧化性能的BCC_A2相(富Mo)。结合理论计算和实验验证,可为具有特定结构及性能需求的材料成分设计提供有效指导。

    Abstract:

    Aiming at the thermal corrosion issue of Cr-containing MCrAlY (M=Fe,Co,Ni) materials used in marine gas turbine hot-end components in a humid marine environment with highly corrosive chloride salts,Mo is anticipated to replace Cr,thereby enhancing the corrosion resistance and mechanical properties.However,excessive Mo facilitates oxidation and creates volatile metal oxides,ultimately jeopardizing the integrity of the oxide film.The alloy composition in the FCC_L12+BCC_B2+Ni5Y ternary phase region was designed according to the calculated phase diagrams of the Ni-Mo/Cr-Al-Y system.The influence and mechanism of replacing Cr with minor Mo on phase composition and high-temperature oxidation resistance were investigated.The high-temperature oxidation mass-gain experiments at 750 ℃ indicate that a small amount of Mo (atomic fraction of 0.5%) promotes the formation of BCC_B2 phase and facilitates the transformation of surface oxide films on the alloy from θ-Al2O3 to stable α-Al2O3,which is conducive to the formation of dense α-Al2O3 oxide layer during long-term service,thus improving the oxidation resistance performance of the alloy.However,the addition of atomic fraction of 2.5% Mo causes the transformation of ordered BCC_B2 phase to Mo-rich BCC_A2 phase,which is not conducive to the improvement of oxidation resistance performance.Thus,the present work indicate that the combination of theoretical calculations and experimental verification may provide a effective guidance for the composition design of novel materials with customized structures and properties.

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周若男,李可鑫,王方明,王林静,娄明,徐凯,常可可. NiMoAlY合金的设计与抗氧化机制研究[J].润滑与密封,2023,48(11):51-61.
ZHOU Ruonan, LI Kexin, WANG Fangming, WANG Linjing, LOU Ming, XU Kai, CHANG Keke. Design and Oxidation Resistance Mechanism of NiMoAlY Alloy[J]. Lubrication Engineering,2023,48(11):51-61.

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  • 在线发布日期: 2023-11-21
  • 出版日期: 2023-11-15