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油介质下高速轮轨低黏着特性和撒砂试验研究
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国家重点研发计划项目(2016YFB1200501);国家自然科学基金项目(51775455).


Experimental Investigations on Low Adhesion Behavior of Wheel/Rail under Oil Contaminated Conditions at High Speeds and the Effect of Spraying Sand
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    摘要:

    在车轮-钢轨高速滚动接触疲劳试验机上进行油介质下高速轮轨低黏着特性和增黏试验,研究油介质条件下不同速度、蠕滑率、轴质量以及撒砂对黏着系数的影响,最高试验线速度200 km/h。结果表明:黏着系数随蠕滑率的增加先增大、再微降随后趋于平稳,在蠕滑率3%左右达到最大;随着速度的增加,黏着系数呈快速下降趋势,如速度从50 km/h增加至200 km/h时,最大黏着系数从0.092下降至0.049;当轴质量由12 t增至16 t时,黏着系数仅略微增加了0.01;撒砂后,黏着系数约为未撒砂时的3倍左右,且依然随速度增加而降低;撒砂会使得试验后轮轨表面产生很多麻坑,从而增大了表面粗糙度,对增黏起到了一定作用,但增黏砂会对接触表面造成显著损伤,在极端条件下会促进滚动接触疲劳的萌生,威胁运行安全。

    Abstract:

    The low adhesion behavior of wheel/rail under oil contaminated conditions and the effect of spraying sand were tested at high speeds on a rolling contact fatigue twindisc testing machine.The influences of test speeds,creepages,axle loads and spraying sand on the adhesion coefficient were studied under the maximum test speed of 200 km/h.The results show that with the increase of the creepage,the adhesion coefficient is first increased,then decreased slightly and further tends to be stable,and the maximum occurs at about 3% creepage.As the test speed increases,the adhesion coefficient is decreased quickly,e.g.,the maximum adhesion coefficient is decreased from 0.092 to 0.049 when the speed is increased from 50 km/h to 200 km/h.When the tested axle load is increased from 12 t to 16 t,the adhesion coefficient is only increased by 001.After spraying sand,the adhesion coefficient is about 3 times of that without spraying sand,and it still decreases with the increase of speed.Spraying sand causes a lot of pits on the wheel/rail surface after the test,which will increase the surface roughness and play a role in the adhesion enhancement.However,the spraying sand will damage the contact surface,which will promote the initiation of rolling contact fatigue under certain conditions and threaten the running safety.

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谭江,黄双超,梁树林,赵鑫,温泽峰.油介质下高速轮轨低黏着特性和撒砂试验研究[J].润滑与密封,2020,45(1):49-53.
. Experimental Investigations on Low Adhesion Behavior of Wheel/Rail under Oil Contaminated Conditions at High Speeds and the Effect of Spraying Sand[J]. Lubrication Engineering,2020,45(1):49-53.

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  • 在线发布日期: 2020-04-23
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