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一种考虑介质污染度的液压泵轴尾机械密封磨损的计算方法
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A Method for Calculating Wear Loss of Mechanical Seal in Hydraulic Pump Considering Oil Contamination Level
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    摘要:

    为了准确计算液压柱塞泵机械密封的磨损,基于有限元方法提出一种考虑污染度水平和机械密封运动工况的磨损量计算方法。首先,针对单个磨粒模型建立机械密封表面的有限元模型,并基于实际工况进行仿真;然后对仿真和实验数据进行回归分析,确定单个磨粒造成的磨损量;最后研究介质中多种磨损颗粒对机械密封表面磨损的综合影响,提出一种考虑油液污染度的液压柱塞泵轴尾密封磨损的计算模型。通过对轴尾密封的表面观测结果,验证机械密封的磨损形式,并计算得出实际磨损量。通过对比基于提出的模型的解析结果与实际观测结果,证明提出的方法在计算含污染颗粒的机械密封磨损量时的有效性。

    Abstract:

    In order to calculate the wear loss of the mechanical seal of hydraulic piston pump,one method was presented to calculate the wear of mechanical seal considering the contamination level and running conditions based on the finite element model.Firstly,the finite element model of mechanical seal surface was established for a single abrasive model,and the simulation was carried out based on the actual working condition.Then the regression analysis of simulation and experimental data was carried out to determine the amount of wear caused by a single abrasive particle.Finally,the comprehensive effect of multiple particles in the medium on the wear of the mechanical seal surface was studied,and a calculation method for the wear loss of the mechanical seal used in hydraulic piston pump was proposed considering the oil contamination level.The real wear loss is obtained by observation of the seal surface.By comparing the calculated results with the observed results,it is proved that the presented method can effectively calculate the wear loss of moving pairs with lubricating contaminated.

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马纪明,宋岳恒,黄怡鸿.一种考虑介质污染度的液压泵轴尾机械密封磨损的计算方法[J].润滑与密封,2020,45(1):118-123.
. A Method for Calculating Wear Loss of Mechanical Seal in Hydraulic Pump Considering Oil Contamination Level[J]. Lubrication Engineering,2020,45(1):118-123.

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  • 在线发布日期: 2020-04-23
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