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复合管超高压测试密封堵头结构设计及性能分析*
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中国石油化工集团有限公司基金项目(A-511).


Structural Design and Performance Analysis of Composite Plug for Ultrahigh Pressure Test of Composite Pipe
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    摘要:

    在超高内压100 MPa下,利用Solidworks以及Workbench对所设计的复合管封堵头密封结构进行静力学分析以及气密性分析。通过理论建模仿真的方式,对所设计的复合管密封结构进行校核分析、材料选型以及结构优化;探讨基体为HDPE的复合管在超高压作用下,管端封堵头密封结构理论可行性,以及实现密封需满足的材料、结构等条件。结果表明,在超高内压100 MPa的情况下,内径100 mm厚度11 mm的HDPE基体复合管,运用改良后的封堵头结构以及选定的材料,理论上能够实现密封。且材料静力学安全系数可保证在3~5,密封性安全系数可保证在2~4。

    Abstract:

    Solidworks and Workbench were used to perform the static analysis and air tightness analysis on the designed sealing structure of the composite pipe plugging head under ultrahigh internal pressure of 100 MPa.Through theoretical modeling and simulation,the designed composite pipe sealing structure was checked and analyzed,the material selection and structural optimization were performed.The theoretical feasibility,as well as the material,structure and other conditions that need to be met to achieve the seal were discussed.The results show that under ultrahigh internal pressure of 100 MPa,the HDPE matrix composite pipe with an inner diameter of 100 mm and a thickness of 11 mm can theoretically achieve sealing by using the improved plugging structure and selected materials.The material safety factor can be guaranteed within 3 to 5,and the seal safety factor can be guaranteed within 2 to 4.

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潘隆,黄贤滨,屈定荣,单广斌,刘艳,蒋秀.复合管超高压测试密封堵头结构设计及性能分析*[J].润滑与密封,2021,46(5):146-152.
PAN Long, HUANG Xianbin, QU Dingrong, SHAN Guangbin, LIU Yan, JIANG Xiu. Structural Design and Performance Analysis of Composite Plug for Ultrahigh Pressure Test of Composite Pipe[J]. Lubrication Engineering,2021,46(5):146-152.

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  • 在线发布日期: 2022-03-10
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