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高水基乳化液作用下液压元件摩擦磨损性能研究
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山西省重点研发计划(指南)项目(201803D421041);山西省自然科学基金项目(201801D221339)


Study on Friction and Wear Performance of Hydraulic Components under the Action of High WaterBased Emulsion
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    摘要:

    为探索液压元件在高水基乳化液介质中的摩擦学规律,采用Rtec摩擦磨损试验机模拟不同载荷、不同频率等工况下,液压元件内部接触副在不同体积分数高水基乳化液作用下的摩擦磨损变化情况。通过测得的摩擦因数和借助白光干涉三维表面轮廓仪所测出的磨痕,分析了其润滑行为及摩擦磨损规律。研究结果表明:高水基乳化液介质作用下的摩擦因数和磨损量均较纯水介质下大幅下降;摩擦因数随着高水基乳化液体积分数的增加,先减小后增加,体积分数为5%时摩擦因数最小;磨损量随着高水基乳化液体积分数的增加而降低,且达到8%体积分数后其磨损量降低幅度趋于平稳。综合考虑摩擦因数和磨损量,高水基乳化液体积分数为8%时减摩抗磨效果最好,此时高水基乳化液会形成有效的润滑膜,起到承载和润滑作用,从而有效提高液压元件的机械效率和使用寿命。

    Abstract:

    In order to explore the tribological law of hydraulic components in high waterbased emulsion medium,the Rtec friction and wear tester was used to simulate the friction and wear changes of the contact pairs of hydraulic components in different volume fraction of high waterbased emulsion under different load and frequency conditions.Based on the measured friction coefficient and the wear marks measured by the white light interference threedimensional surface profilometer,the lubrication behavior and the friction and wear law of hydraulic components in different volume fraction of high waterbased emulsion were analyzed.The results show that the friction coefficient and wear loss of high waterbased emulsion media are significantly lower than that of pure water media.With the increase of volume fraction of high waterbased emulsion,the friction coefficient is first decreased and then increased,and the friction coefficient is the minimum when the volume fraction is 5%.With the increase of volume fraction of high waterbased emulsion,the wear loss is decreased,and the decrease range tends to be stable when the volume fraction reaches 8%.Considering the friction coefficient and wear loss,the high waterbased emulsion of 8% volume fraction has the best antiwear and friction reducing effect,which can form a effective lubricating film,plays the role of bearing and lubricating and improves the mechanical efficiency and service life of hydraulic components.

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李振顺,寇保福,张 涨,张 健.高水基乳化液作用下液压元件摩擦磨损性能研究[J].润滑与密封,2021,46(7):102-107.
LI Zhenshun, KOU Baofu, ZHANG Zhang, ZHANG Jian. Study on Friction and Wear Performance of Hydraulic Components under the Action of High WaterBased Emulsion[J]. Lubrication Engineering,2021,46(7):102-107.

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  • 在线发布日期: 2022-03-10
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