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探头中心频率与摩擦副材质对超声膜厚测量范围的影响*
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国家自然科学基金项目(51505245);山东省重点研发计划项目(2018GSF117038;2019GNC106102);固体润滑国家重点实验室开放课题(LSL-1704);工业流体节能与污染控制教育部重点实验室开放课题.


Influence of Probe Center Frequency and Friction Pair Material on Ultrasonic Film Thickness Measurement Range
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    摘要:

    目前超声膜厚测量研究均是在固定探头中心频率(或单一摩擦副材质)下进行的,未考虑探头中心频率与摩擦副材质的变化对膜厚可测量范围的影响。为定量分析2种因素对膜厚测量范围的影响,设计一种压电陶瓷驱动的高精度微调式实验装置,基于弹簧模型利用不同中心频率探头对不同摩擦副材质间的水膜厚度进行测量。实验结果表明:膜厚的可测量值随探头中心频率的增大而减小,随摩擦副阻抗值的增大而减小;与理论值相比,利用超声探头测量水膜厚度的相对误差均低于10%,验证了实验装置及方法的可行性。提出一种根据摩擦副材质和期望测量膜厚范围来确定探头有效带宽的方法并进行试验验证,可为工程实际中不同膜厚测量时超声波探头的选型提供参考。

    Abstract:

    The research of ultrasonic film thickness measurement at present is usually carried out under the condition of fixed probe center frequency (or a single friction pair material),without considering the influence of the change of probe center frequency and friction pair material on the measurable range of film thickness.In order to quantitatively analyze the influence of two factors on the film thickness measurement range,a highprecision experimental device driven by piezoelectric ceramics was designed,and based on the spring model,the water film thickness between different friction pair materials was measured with different center frequency probes.The experimental results show that the measurable value of the film thickness decreases with the increasing of the probe center frequency and impedance value of friction pair.Compared with the theoretical value,the relative error of measuring water film thickness with ultrasonic probe is less than 10%,which verifies the feasibility of the experimental device and method.A method was proposed to determine the effective bandwidth of the probe according to the friction pair material and the expected measurement film thickness range and was verified by experiments,which can provide a reference for the selection of ultrasonic probes when measuring different film thicknesses in engineering practice.

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王超,梁 鹏,郭 峰,王玉玲,曹玉哲,姜芙林.探头中心频率与摩擦副材质对超声膜厚测量范围的影响*[J].润滑与密封,2021,46(10):92-99.
WANG Chao, LIANG Peng, GUO Feng, WANG Yuling, CAO Yuzhe, JIANG Fulin. Influence of Probe Center Frequency and Friction Pair Material on Ultrasonic Film Thickness Measurement Range[J]. Lubrication Engineering,2021,46(10):92-99.

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  • 在线发布日期: 2022-03-24
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