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偏载工况下修形圆柱滚子轴承接触应力与承载能力分析*
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国家重点研发计划项目(2018YFB2000203).


Contact Stress and Load Capacity Analysis of Modified Cylindrical Roller Bearing Under Eccentric Load
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    摘要:

    以NJ2205型压缩机用圆柱滚子轴承为分析对象,针对偏载工况下滚子与滚道之间应力分布出现“边缘效应”和“偏载效应”的问题,利用Romax软件对滚子进行修形,分析径向载荷作用下不同偏载系数对接触应力分布特性的影响,确定最佳偏载系数及相应的承载区间。结果表明:滚子偏载后接触应力沿接触线呈非对称分布,最大接触应力向重载端偏移,滚子有效承载长度减小,致使滚子重载区域接触应力远远高于轻载端;偏载作用下滚子与滚道接触应力随着径向载荷的增幅明显大于正载;随着偏载系数的增大,偏载效应得到显著改善,应力分布趋于均匀,但偏载系数增大会导致应力峰值向滚子中部集中;在特定工况下存在一个最优的偏载系数,使得滚子获得最优承载能力,且接触应力降低,疲劳寿命显著提高。

    Abstract:

    Taking the NJ2205 cylindrical roller bearing for compressor as the analysis object,aiming at the problem of “edge effect” and “eccentric load effect” in the stress distribution between roller and raceway under eccentric load condition,the roller was modified by Romax software.The influence of different eccentric load coefficients on the distribution characteristics of contact stress under radial load was analyzed,and the optimal eccentric load coefficient and the corresponding bearing range were determined.The results show that the contact stress is asymmetrically distributed along the contact line under eccentric load,the maximum contact stress shifts to the heavy load end,and the effective bearing length of the roller decreases,resulting in the contact stress in the heavy load area of the roller is much higher than that at the light load end.The increase of contact stress between roller and raceway with the increase of radial load under eccentric load is obviously greater than that under normal load.With the increase of the eccentric load coefficient,the eccentric load effect is significantly improved and the stress distribution tends to be uniform,but the increase of the eccentric load coefficient will lead to the concentration of the stress peak to the middle of the roller.There is an optimal eccentric load coefficient under certain working conditions,which makes the roller obtain the optimal bearing capacity,reduces the contact stress and significantly improves the fatigue life.

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王文杰,邱 明,董艳方.偏载工况下修形圆柱滚子轴承接触应力与承载能力分析*[J].润滑与密封,2021,46(10):59-63.
WANG Wenjie, QIU Ming, DONG Yanfang. Contact Stress and Load Capacity Analysis of Modified Cylindrical Roller Bearing Under Eccentric Load[J]. Lubrication Engineering,2021,46(10):59-63.

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  • 在线发布日期: 2022-03-24
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