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基于田口试验方法的双唇Y形拉杆封参数优化研究
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科技部创新方法专项资助项目(2019IM020300).


Optimization of Structural Parameters of Double Lip Y-type Pull Rod Seal Based on Taguchi Test Method
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    摘要:

    为了探究不同结构及运行参数对双唇Y形密封性能的影响以及最优动态密封参数组合,利用ABAQUS有限元分析软件模拟分析双唇Y形拉杆密封在静压状态下的密封性能,通过改变第二内唇的左右倾角、轴向位置和过盈量,研究参数变化对双唇Y形拉杆密封性能的影响。分析动态密封下工作压力、活塞杆运行速度和密封件粗糙度对双唇Y形圈的摩擦力矩、泄漏量的影响。并利用田口试验设计方法对密封圈参数进行优化,确定参数的最佳水平。结果表明:随着第二内唇过盈量增大,两个唇最大接触压力均随之增大,而轴向位置对第二内唇最大接触压力影响不明显;当第二内唇左倾角大于25°、右倾角大于30°后最大接触压力波动显著增加;密封圈与活塞杆间的摩擦力随着密封件粗糙度、密封压力的增加而变大,而往复速度对摩擦力影响不大;当粗糙度大于0.95 μm时密封出现外泄漏,密封压力的增加使密封圈的净泄漏量逐渐减小。研究的双唇往复密封最佳动态密封参数组合为工作压力8 MPa、粗糙度0.9 μm、活塞杆运行速度10 mm/s。该研究结果可为具有微小扭转或弯曲变形工况下的液压缸拉杆密封设计提供参考。

    Abstract:

    In order to explore the influence of different structure and operating parameters on the performance of double lip Y-shaped seal and the optimal combination of dynamic sealing parameters,ABAQUS finite element analysis software was used to simulate and analyze the sealing performance of double lip Y-type pull rod seal under static pressure.The influence of parameters on the sealing performance of double lip Y-type pull rod seal was studied by changing the left and right inclination angle,axial position and interference amount of the second inner lip.The effects of working pressure,piston rod running speed and seal roughness on friction torque and leakage of double lip Y-ring were analyzed.The parameters of sealing ring were optimized by Taguchi test design method,and the optimal level of parameters were determined.The results show that with the increase of the interference of the second inner lip,the maximum contact pressure of the two lips increases,while the axial position has no obvious effect on the maximum contact pressure of the second inner lip.When the left inclination angle of the second inner lip is greater than 25° and the right inclination angle is greater than 30°,the maximum contact pressure fluctuation increases significantly.The friction between seal ring and piston rod increases with the increase of seal roughness and sealing pressure,while the reciprocating speed has little effect on the friction.When the roughness is greater than 0.95 μm,the seal leakage occurs,and the net leakage of the seal ring decreases with the increase of sealing pressure.The best combination of dynamic sealing parameters of double lip reciprocating seal studied is working pressure 8 MPa,roughness 0.9 μm and piston rod running speed 10 mm/s.The research results can provide a reference for the seal design of hydraulic cylinder pull rod with small torsion or bending deformation.

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张付英,初宏怡,贺佘燕.基于田口试验方法的双唇Y形拉杆封参数优化研究[J].润滑与密封,2021,46(12):105-111.
ZHANG Fuying, CHU Hongyi, HE Sheyan. Optimization of Structural Parameters of Double Lip Y-type Pull Rod Seal Based on Taguchi Test Method[J]. Lubrication Engineering,2021,46(12):105-111.

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  • 在线发布日期: 2022-04-07
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