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机械密封端面磨损与焊接金属波纹管失弹的耦合效应研究
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1.江苏益通流体科技有限公司;2.盐城工学院;3.南京林业大学

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A Study on the Coupling Effect of Wear of Mechanical Seal End Face and Elasticity-loss of Welded Metallic Bello
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1.Jiangsu Yitong Fluid Technology Co., Ltd;2.Yancheng Institute Of Technology;3.Nanjing Forestry University

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    摘要:

    机械密封的劣化往往是由于多种因素的耦合作用,只有考虑机械密封多种劣化模式相关性,即考虑系统中部分或全部变量对系统所有相关劣化模式的综合影响才符合工程实际。本文以焊接金属波纹管机械密封为研究对象,基于Archard模型与阿伦尼乌斯公式,以及机械密封中波纹管与端面的耦合关系,推导磨损与失弹的耦合效应模型,并与实际案例对比。结果表明,考虑耦合效应的预测模型,其磨损量的计算结果要小于Archard模型的结果;失弹量计算结果大于阿伦尼乌斯公式计算得出的结果。运用该耦合模型可以有效提高机械密封失效预测的准确性,更好地解释实际生产中机械密封的失效原因,为延长机械密封的使用周期指明方向。

    Abstract:

    Mechanical seal deterioration is frequently caused by a combination of variables acting together. Only by taking into account the connection between numerous deterioration modes of mechanical seals, i.e., the complete influence of some or all factors in the system on all associated degradation modes, can it be considered engineering practice. This article investigates the welded metal corrugated pipe mechanical seal. Based on the Archard model and the Arrhenius formula, as well as the coupling connection between the corrugated pipe and the end face in mechanical seals, a coupling effect model of wear and loss of elasticity is developed and compared to actual examples. The findings reveal that the prediction model including coupling effects has a lower calculation result of wear than the Archard model; nevertheless, the estimated result of lost ammo is more than the result predicted using the Arrhenius equation. The adoption of this coupling model may significantly increase the accuracy of mechanical seal failure prediction, better explain the reasons of mechanical seal failure in actual production, and give guidance for prolonging the service life of mechanical seal.

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  • 收稿日期:2024-03-04
  • 最后修改日期:2024-03-21
  • 录用日期:2024-03-29
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