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矿车盘式制动器热-结构耦合分析
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江西省科技合作计划项目(20141BDH80021).


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    摘要:

    研究矿车盘式制动器耦合场的分布规律。采用温度场与应力场直接耦合方法,根据矿车制动摩擦副的实际尺寸及热传导的原理,建立摩擦副三维瞬态热-结构耦合的有限元模型,对制动器在紧急制动工况下进行数值模拟。结果表明,耦合场下制动盘温度场、应力场都呈现带状分布,温度与应力的最大值出现在摩擦盘与摩擦片接触挤压处,且应力最大值的出现稍滞后于温度最大值,这说明了二者之间具有耦合特性; 摩擦副径向、轴向具有较大的温度分布梯度,因此会产生较大的热应力,对制动器摩擦副材料造成热冲击和热疲劳,严重时可能会导致制动盘出现裂纹。

    Abstract:

    The distribution of a mineral car disc brake coupling field was studied based on direct coupling method of temperature field and stress field.According to the real dimension of the friction pairs,the model of three-dimensional transient thermal-structure coupling finite element was established and the emergency braking condition of mineral car was numerical simulated based on the principle of heat conduction.The results show that there are coupling characteristics between the temperature and stress field,which are shown zonal distribution,the maximum temperature and stress are concentrated on the extrusion area of friction disc and friction plate,and the emergence of maximum stress lags behind the maximum temperature.There is a large temperature gradient in radial and axial direction of friction pairs,which produces large thermal stress and causes thermal shock and thermal fatigue on the brake friction pair materials,and may even lead to crack of brake disc in serious cases.

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刘 莹,毕勇强,宋 涛,杜军华,杨鹤清.矿车盘式制动器热-结构耦合分析[J].润滑与密封,2015,40(5):11-15.
.[J]. Lubrication Engineering,2015,40(5):11-15.

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  • 在线发布日期: 2015-11-24
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