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基于正交法的凿岩机水封Y形圈结构参数优化
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国家自然科学基金项目(51705340);


Optimization of Structural Parameters of Rock Drill Water Seal Y-ring Based on Orthogonal Method
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    摘要:

    凿岩机水封在工作过程中承受旋转和冲击复合作用,易造成Y形圈密封失效和疲劳失效。为提高凿岩机水封性能,综合考虑旋转和冲击2种运动形式,对不同结构参数下的Y形密封圈性能进行有限元仿真;基于正交试验法,以最大接触应力和最大von Mises应力作为密封性能评价指标,通过极差分析得出影响密封性能的主、次要因素,并对Y形密封圈结构参数进行优化改进。结果表明:对最大接触应力有显著影响的因素是唇厚、倒角长度和唇长度,最大接触应力随唇厚和倒角长度的增加呈上升趋势,随唇长度的增加呈下降趋势;对最大von Mises应力有显著影响的因素是唇厚、唇口深度和唇与钎尾夹角,最大von Mises应力随唇口深度和唇与钎尾夹角的增加呈上升趋势,随唇厚的增加呈下降趋势。经过优化改进后,Y形密封圈的最大接触应力和最大von Mises应力分别下降了15%和45%。在保证密封效果的条件上,最大接触应力的下降减少了Y形密封圈的磨损,而最大von Mises应力的大幅下降,大大提高了Y形密封圈的寿命。

    Abstract:

    The water seal of rock drill bears the combined action of rotation and impact in the working process,which is easy to cause Y-ring seal failure and fatigue failure.In order to improve the performance of rock drill water seal,by considering the rotation and impact motion,the sealing performance of Y-ring under different structural parameters studied by finite element simulation.Based on the orthogonal test method,taking the maximum contact stress and the maximum von Mises stress as the evaluation indexes of sealing performance,the main and secondary factors affecting the sealing performance were obtained through range analysis,and the structural parameters of Y-ring were optimized and improved.The results show that the factors significantly influencing the maximum contact stress are sealing lip thickness,chamfer length and sealing lip length.The maximum contact stress increases with the increase of sealing lip thickness and chamfer length,and decreases with the increase of sealing lip length.The factors significantly influencing the maximum von Mises stress are sealing lip thickness and depth,and the angle between lip and drill tail.The maximum von Mises stress increases with the increase of sealing lip depth and the angle between lip and drill tail,and decreases with the increase of sealing lip thickness.After optimization and improvement,the maximum contact stress and von Mises stress of Y-ring are reduced by 15% and 45% respectively.On the condition of ensuring the sealing effect,the decrease of the maximum contact stress reduces the wear of the Y-ring,while the significant decrease of the maximum von Mises stress greatly improves the service life of the Y-ring.

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贾春强,宗 理,何 彬,岳国栋.基于正交法的凿岩机水封Y形圈结构参数优化[J].润滑与密封,2022,47(6):101-107.
JIA Chunqiang, ZONG Li, HE Bin, YUE Guodong. Optimization of Structural Parameters of Rock Drill Water Seal Y-ring Based on Orthogonal Method[J]. Lubrication Engineering,2022,47(6):101-107.

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  • 在线发布日期: 2022-08-19
  • 出版日期: 2022-06-15