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基于烧失量试验的柔性石墨复合垫片极限温度应力水平确定*
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国家重点研发计划项目(2020YFB2008000)


Determination of Ultimate Temperature Stress Level of Flexible Graphite Composite Gasket Based on Ignition Loss Test
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    摘要:

    加速寿命试验采用加速应力进行试件的寿命试验,从而缩短试验时间,降低试验成本。为了解决密封垫片加速试验中因失效机制发生改变而导致的加速无效问题,以柔性石墨复合垫片为例,对其在不同温度应力水平下的烧失量退化数据进行分析,依次求出幂律退化方程和阿伦尼斯方程的参数,并依据激活能不变原理得到垫片失效机制未发生改变的温度应力水平区间,然后通过统计分布方法确定极限温度应力水平。研究表明,在确定失效阈值为5%的烧失量的前提下,温度应力水平773和823 K下的试样通过幂律退化模型获得的伪失效数据服从威布尔分布,且其威布尔分布下的形状参数基本一致。因此,根据加速失效机制一致性与形状参数的关系,可初步确定823 K为柔性石墨复合垫片加速试验的极限温度应力水平,为加速试验实施方案的确定奠定了基础。

    Abstract:

    The accelerated stress is used to carry out accelerated life test of specimen so as to shorten test time and reduce test cost.In order to solve the problem of invalid acceleration caused by the change of failure mechanism in the accelerated test of sealing gasket,the ignition loss degradation data of flexible graphite composite gaskets under different temperature stress levels were analyzed.The parameters of the power-law degradation equation and the Arrhenius equation were achieved,and the temperature stress level interval in which the failure mechanism of the gasket does not change was obtained according to the activation energy invariable principle,and the ultimate temperature stress level was determined by means of utilizing statistical distribution method.It is revealed that the pseudo-failure data obtained by power law degradation model for samples at 773 K and 823 K obey the Weibull distribution under the condition that the failure threshold is 5% ignition loss,and the shape parameter corresponding to the temperature stress level 773 K is basically consistent with that at the temperature stress level 823 K.Thereby 823 K can be preliminarily determined as the ultimate temperature stress level of the accelerated test of flexible graphite composite gasket based on the relationship between the consistency of accelerated failure mechanism and shape parameter.It lays a foundation for the determination of accelerated test implementation scheme.

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陈春辉,胡思航,周剑锋,邵春雷.基于烧失量试验的柔性石墨复合垫片极限温度应力水平确定*[J].润滑与密封,2023,48(3):185-190.
CHEN Chunhui, HU Sihang, ZHOU Jianfeng, SHAO Chunlei. Determination of Ultimate Temperature Stress Level of Flexible Graphite Composite Gasket Based on Ignition Loss Test[J]. Lubrication Engineering,2023,48(3):185-190.

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  • 在线发布日期: 2023-03-17
  • 出版日期: 2023-03-15