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基于CFD的水轮发电机组推力轴承油膜温度研究*
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国网甘肃省电力公司电力科学研究院项目


Study on Oil Film Temperature of Thrust Bearings of Hydro-generator Units Based on CFD
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    摘要:

    为研究某水轮发电机组推力轴承的油膜润滑及冷却情况,建立推力轴承数值模拟计算模型,分析轴承温度和压力分布,基于流固耦合方法计算轴瓦变形情况。结果表明:该推力轴承轴瓦变形量极小,可以忽略其对轴承安全运行的影响;但该推力轴承在轴瓦外径处最大温度已超出安全运行范围,而且高温区域面积较大,影响轴承安全运行。基于正交试验方法,分析主要运行参数对推力轴承温度的影响程度。结果表明:进油压力对轴承温度影响最大,其次是进油温度,镜板转速对轴承温度的影响很小;随着润滑油进油压力和进油温度增加,推力轴瓦温度会随之上升,而随着镜板转速的增加,推力轴瓦温升减小。通过极差分析得到推力轴承最优工况组合,对于水轮发电机组的安全稳定运行有着一定的指导意义。

    Abstract:

    In order to study the oil film lubrication and cooling of the thrust bearing of a hydro-generator unit,the numerical simulation calculation model of the thrust bearing was established,the temperature and pressure distribution of the bearing were analyzed,and the deformation of the bearing pad was calculated based on the fluid-structure coupling method.The results show that the deformation of the thrust bearing bush is very small,and its impact on the safe operation of the bearing can be ignored.However,the maximum temperature of the thrust bearing at the outer diameter of the bearing pad has exceeded the safe operation range,and the high temperature area is large,which affects the safe operation of the bearing.The influence of the main operating parameters on the temperature of the thrust bearing was analyzed based on the orthogonal experiment method.It is found that the oil inlet pressure has the greatest impact on the bearing temperature,followed by the oil inlet pressure,and the mirror plate speed has little impact on the bearing temperature.With the increase of the oil inlet pressure and oil inlet temperature of the lubricating oil,the temperature of the thrust bearing pad will increase,and with the increase of the mirror plate speed,the temperature rise of the thrust bearing pad will decrease.The optimal working condition combination of thrust bearing was obtained through range analysis,which has certain guiding significance for the safe and stable operation of hydro-generator units.

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颜赟成,王文欢,张悦,迟志伟,潘卫国.基于CFD的水轮发电机组推力轴承油膜温度研究*[J].润滑与密封,2023,48(4):145-152.
YAN Yuncheng, WANG Wenhuan, ZHANG Yue, CHI Zhiwei, PAN Weiguo. Study on Oil Film Temperature of Thrust Bearings of Hydro-generator Units Based on CFD[J]. Lubrication Engineering,2023,48(4):145-152.

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  • 在线发布日期: 2023-04-24
  • 出版日期: 2023-04-15