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盾构机唇形密封流固热耦合仿真研究*
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国家重点研发计划(2018YFB2001001)


Study on Fluid-Solid-Thermal Coupling Simulation of Shield Machine Lip Seal
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    摘要:

    盾构机主驱动唇形密封性能直接影响整台盾构机的施工效率。盾构机主驱动唇封密封介质为润滑脂,工作时唇口温度可达50~60 ℃,为更好地预测唇封的密封性能,考虑润滑脂流变特性、唇口温度对流场分析、密封材料的影响,建立盾构机唇形密封流固热耦合仿真模型。利用流速分离法推导润滑脂二维雷诺方程,采用赫兹接触模型计算粗糙峰接触压力,结合有限元软件开展热力耦合分析,实现唇封温度场及摩擦力矩、泄漏率等关键性能参数的定量预测。结果表明:考虑温度场后唇封最大接触压力减小,接触宽度增大,摩擦力矩减小。温度对唇封应力应变状态及密封性能产生较大影响,这对盾构机主驱动唇形密封设计具有一定指导作用。

    Abstract:

    The performance of the shield machine main drive lip seal directly affects the construction efficiency of the whole shield machine.The shield machine main drive lip seal sealing medium is grease,and the lip temperature can reach 50 ℃ to 60 ℃ during operation.To better predict the sealing performance of the lip seal,a shield machine lip seal fluid-solid-thermal coupling simulation model was established considering the rheological characteristics of grease on flow field analysis and the influence of lip temperature on sealing materials.The flow separation method was used to derive the two-dimensional Reynolds equation for the grease.The Hertzian contact model was used to calculate asperity contact pressure,and the thermal coupling analysis was carried out by finite element software to achieve quantitative prediction of the lip seal temperature field and key performance parameters such as friction torque and leakage rate.The results show that the maximum static contact pressure of the lip seal decreases,the contact width increases and the friction moment decreases after considering the temperature field.Thus,the temperature has a greater influence on the stress-strain state and sealing performance of the lip seal,which is a certain guidance for the design of the shield machine main drive lip seal.

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纪佳馨,苏世东,项冲,郭飞.盾构机唇形密封流固热耦合仿真研究*[J].润滑与密封,2023,48(3):48-54.
JI Jiaxin, SU Shidong, XIANG Chong, GUO Fei. Study on Fluid-Solid-Thermal Coupling Simulation of Shield Machine Lip Seal[J]. Lubrication Engineering,2023,48(3):48-54.

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  • 在线发布日期: 2023-03-17
  • 出版日期: 2023-03-15